{"title":"Lofrans XP800 Vertical Windlass — Installation \u0026 User's Manual","description":"\u003clink rel=\"stylesheet\" href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0879\/4908\/2930\/files\/om-manual-v2.css\"\u003e\u003cstyle\u003e.mpom .om-tbl.nw td+td{white-space:nowrap}.mpom details.om-dd{position:relative;margin:0}.mpom details.om-dd\u003esummary{list-style:none;cursor:pointer}.mpom details.om-dd\u003esummary::-webkit-details-marker{display:none}.mpom .om-dd-menu{position:absolute;left:0;top:calc(100% + 6px);min-width:100%;width:max-content;max-width:360px;background:#fff;border:1px solid #e3e5e8;border-radius:6px;box-shadow:0 8px 24px rgba(0,0,0,.14);z-index:30;padding:6px}.mpom .om-dd-menu a{display:flex;justify-content:space-between;align-items:center;gap:14px;padding:10px 12px;border-radius:4px;font-size:14px;font-weight:600;color:#2a2b2a!important;text-decoration:none!important}.mpom .om-dd-menu a:hover{background:#f5f6f8}.mpom .om-dd-menu small{font-weight:400;color:#5f6368;white-space:nowrap}\u003c\/style\u003e\u003cdiv class=\"mpom\"\u003e\n\u003cdiv class=\"om-head\"\u003e\n\u003cdiv\u003e\n\u003cspan class=\"om-tag\"\u003eINSTALLATION MANUAL\u003c\/span\u003e\u003cp class=\"om-lead\"\u003ePerformance data, gipsy and chain\/rope match, cable sizing and wiring, installation, operation, maintenance, troubleshooting, dimensions and the parts list for the Lofrans XP800 500W 12V vertical windlass with planetary gearmotor, with the deck template and wiring diagram.\u003c\/p\u003e\n\u003cdiv class=\"om-box\"\u003e\n\u003cdiv class=\"om-row\"\u003e\n\u003cspan\u003eDocument\u003c\/span\u003e\u003cb\u003eLofrans XP800 Vertical Windlass Installation \u0026amp; User's Manual\u003c\/b\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"om-row\"\u003e\n\u003cspan\u003eFormat\u003c\/span\u003e\u003cb\u003ePDF · 18 pages · 1.1 MB\u003c\/b\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"om-row\" style=\"border-bottom:0\"\u003e\n\u003cspan\u003eLanguage\u003c\/span\u003e\u003cb\u003eEnglish\u003c\/b\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"om-acts\"\u003e\u003cdetails class=\"om-dd\"\u003e\u003csummary class=\"om-btn dl\"\u003e\u003csvg viewbox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.4\" stroke-linecap=\"round\" stroke-linejoin=\"round\"\u003e\u003cpath d=\"M12 4v11\"\u003e\u003c\/path\u003e\u003cpath d=\"m7 10 5 5 5-5\"\u003e\u003c\/path\u003e\u003cpath d=\"M5 20h14\"\u003e\u003c\/path\u003e\u003c\/svg\u003e Download PDF ▾\u003c\/summary\u003e\u003cdiv class=\"om-dd-menu\"\u003e\n\u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0879\/4908\/2930\/files\/Lofrans-XP800-Vertical-Windlass-Installation-and-User-Manual.pdf\" target=\"_blank\" rel=\"noopener\"\u003e\u003cspan\u003eInstallation Manual\u003c\/span\u003e\u003csmall\u003ePDF · 18 p.\u003c\/small\u003e\u003c\/a\u003e\u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0879\/4908\/2930\/files\/Lofrans-XP800-Windlass-Deck-Template.pdf\" target=\"_blank\" rel=\"noopener\"\u003e\u003cspan\u003eDeck template\u003c\/span\u003e\u003csmall\u003ePDF · 1 p.\u003c\/small\u003e\u003c\/a\u003e\u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0879\/4908\/2930\/files\/Lofrans-XP800-Windlass-Wiring-Diagram.pdf\" target=\"_blank\" rel=\"noopener\"\u003e\u003cspan\u003eWiring diagram\u003c\/span\u003e\u003csmall\u003ePDF · 1 p.\u003c\/small\u003e\u003c\/a\u003e\n\u003c\/div\u003e\u003c\/details\u003e\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"om-toc\"\u003e\n\u003ca href=\"#om-specs\"\u003eSpecifications\u003c\/a\u003e\u003ca href=\"#om-electric\"\u003eElectrical\u003c\/a\u003e\u003ca href=\"#om-install\"\u003eInstallation\u003c\/a\u003e\u003ca href=\"#om-use\"\u003eOperation\u003c\/a\u003e\u003ca href=\"#om-service\"\u003eMaintenance\u003c\/a\u003e\u003ca href=\"#om-trouble\"\u003eTroubleshooting\u003c\/a\u003e\u003ca href=\"#om-spares\"\u003eSpare Parts\u003c\/a\u003e\u003ca href=\"#om-dims\"\u003eDimensions \u0026amp; Template\u003c\/a\u003e\u003ca href=\"#om-products\"\u003eProducts\u003c\/a\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"om-img\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0879\/4908\/2930\/files\/Lofrans-XP800-Vertical-Windlass-Installation-and-User-Manual-Cover.png\" alt=\"Lofrans XP800 Vertical Windlass — Installation \u0026amp; User's Manual\" loading=\"lazy\"\u003e\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"om-block\" id=\"om-specs\"\u003e\n\u003ch2 class=\"om-h\"\u003eTechnical Data\u003c\/h2\u003e\n\u003cdiv class=\"om-tbl nw\"\u003e\u003ctable\u003e\n\u003ctr\u003e\n\u003cth\u003e\u003c\/th\u003e\n\u003cth\u003eXP800\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cb\u003eMotor power\u003c\/b\u003e\u003c\/td\u003e\n\u003ctd\u003e500W\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cb\u003eUp to vessel length\u003c\/b\u003e\u003c\/td\u003e\n\u003ctd\u003e11 m \/ 36 ft\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cb\u003eSupply (power \u0026amp; command)\u003c\/b\u003e\u003c\/td\u003e\n\u003ctd\u003e12V\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cb\u003eMaximum linear load\/pull\u003c\/b\u003e\u003c\/td\u003e\n\u003ctd\u003e320 kg \/ 705 lb\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cb\u003eMax lift working load\u003c\/b\u003e\u003c\/td\u003e\n\u003ctd\u003e95 kg \/ 210 lb\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cb\u003eAmps at work load\u003c\/b\u003e\u003c\/td\u003e\n\u003ctd\u003e35 A\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cb\u003eMax line speed\u003c\/b\u003e\u003c\/td\u003e\n\u003ctd\u003e21 m\/min \/ 69 ft\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cb\u003eLine speed\u003c\/b\u003e\u003c\/td\u003e\n\u003ctd\u003e17 m\/min \/ 56 ft\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cb\u003eNet weight, low profile\u003c\/b\u003e\u003c\/td\u003e\n\u003ctd\u003e10 kg\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/table\u003e\u003c\/div\u003e\n\u003cdiv style=\"height:16px\"\u003e\u003c\/div\u003e\n\u003cdiv class=\"om-tbl nw\"\u003e\u003ctable\u003e\n\u003ctr\u003e\n\u003cth\u003eGipsy\u003c\/th\u003e\n\u003cth\u003eChain supported\u003c\/th\u003e\n\u003cth\u003eRope supported\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e6 mm\u003c\/td\u003e\n\u003ctd\u003e6 mm ISO, 6 mm DIN 766, 3\/16\" BBB\u003c\/td\u003e\n\u003ctd\u003e10–12–1\/2\" mm 3-strand; 14 mm 3-strand rope\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e7 mm\u003c\/td\u003e\n\u003ctd\u003e7 mm ISO, 7 mm DIN 766, 1\/4\" G4, 1\/4\" BBB\u003c\/td\u003e\n\u003ctd\u003e10–12–1\/2\" mm 3-strand; 14 mm 3-strand rope\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e8 mm\u003c\/td\u003e\n\u003ctd\u003e8 mm ISO, 8 mm DIN 766, 5\/16\" G4, 5\/16\" BBB\u003c\/td\u003e\n\u003ctd\u003e10–12–1\/2\" mm 3-strand; 14 mm 3-strand rope\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/table\u003e\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"om-block\" id=\"om-electric\"\u003e\n\u003ch2 class=\"om-h\"\u003eElectrical System\u003c\/h2\u003e\n\u003cdiv class=\"om-tbl nw\"\u003e\u003ctable\u003e\n\u003ctr\u003e\n\u003cth\u003eMotor (W)\u003c\/th\u003e\n\u003cth\u003eVoltage (V)\u003c\/th\u003e\n\u003cth\u003eContactor (A)\u003c\/th\u003e\n\u003cth\u003eCable 0–10 m \/ 0–33 ft (insulation rated ≥105°C)\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e500\u003c\/td\u003e\n\u003ctd\u003e12\u003c\/td\u003e\n\u003ctd\u003e40\u003c\/td\u003e\n\u003ctd\u003e10 mm² \/ 8 AWG\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/table\u003e\u003c\/div\u003e\n\u003cul\u003e\n\u003cli\u003eCable length is the total run, positive plus negative; maximum allowed voltage drop 10% for the power and command circuits.\u003c\/li\u003e\n\u003cli\u003eThe gearmotor comes from the factory with 30 cm positive and negative leads; they need 6 mm crimp lugs.\u003c\/li\u003e\n\u003cli\u003eThe two cables from the control box (green and black) connect with the crimp bullet connectors supplied; minimum section 2.5 mm² (14 AWG).\u003c\/li\u003e\n\u003cli\u003eControl box: dry, well ventilated place near the windlass, protected from direct water and away from flammable material (it can get hot).\u003c\/li\u003e\n\u003cli\u003eCircuit breakers: use the Lofrans breakers, chosen for their trip curve and not just a plate rating.\u003c\/li\u003e\n\u003cli\u003eWiring diagram (separate download): footswitches DOWN (black) and UP (green), rocker switch type C, control box terminals M1, M2, B+ and B−, motor leads black and red, battery and a fuse on the command circuit.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp class=\"om-note\"\u003eAlways disconnect electrical power to the windlass before any work on it.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"om-block om-grid2\" id=\"om-install\"\u003e\n\u003cdiv\u003e\n\u003ch2 class=\"om-h\"\u003eBefore You Drill\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003eIn the box: windlass with gearmotor, control box (DC variants) and its cable crimps, handle.\u003c\/li\u003e\n\u003cli\u003eAlso needed: circuit breaker and control switch.\u003c\/li\u003e\n\u003cli\u003eTools: drill; 9 mm (23\/64\") and 12 mm (31\/64\") bits for wood and steel; 105 mm (4-1\/8\") and 50 mm (2\") hole saws; 10 mm (3\/8\") wrench.\u003c\/li\u003e\n\u003cli\u003eAlign the windlass precisely with the bow roller; bow roller height must keep the chain inclination below 5 degrees.\u003c\/li\u003e\n\u003cli\u003eThe deck faces must be parallel; shim if they are not.\u003c\/li\u003e\n\u003cli\u003eWith all the chain stowed, leave at least 300 mm between the underside of the deck and the top of the heaped chain.\u003c\/li\u003e\n\u003cli\u003eDeck thickness 10–30 mm with the standard studs; for thicker decks use longer studs.\u003c\/li\u003e\n\u003cli\u003eAluminium boats: insulate the windlass from the deck with a non-conductive gasket (not supplied), and insulate anchor, chain, chain stopper and fixings from the hull.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003cdiv\u003e\n\u003ch2 class=\"om-h\"\u003eDeck and Under Deck\u003c\/h2\u003e\n\u003col\u003e\n\u003cli\u003ePlace the drilling template on deck, aligned with the bow.\u003c\/li\u003e\n\u003cli\u003eDrill the 12 mm hole for the chain-counter sensor first, then the rest per the template: the stud holes and the 105 mm and 50 mm cut-outs.\u003c\/li\u003e\n\u003cli\u003eLeave the hole edges sharp, but radius the forward edge of the chain hole at 45°.\u003c\/li\u003e\n\u003cli\u003eRemove the template and seal the freshly cut hole edges with a marine sealant to keep water out of the deck.\u003c\/li\u003e\n\u003cli\u003eScrew the four studs fully into the windlass base (#1041c) and set the upper part on deck. Seal the base with silicone, never a permanent adhesive.\u003c\/li\u003e\n\u003cli\u003eBelow deck: fit the washers and nuts on the studs and tighten; connect the gearmotor cables to the control box and battery per the wiring diagram.\u003c\/li\u003e\n\u003c\/ol\u003e\n\u003cdiv\u003e\n\u003ch3 class=\"om-h3\"\u003eLoading the Chain\u003c\/h3\u003e\n\u003col\u003e\n\u003cli\u003eFeed the chain through the hole and secure it to a safe point.\u003c\/li\u003e\n\u003cli\u003eWrap the chain round the gipsy.\u003c\/li\u003e\n\u003cli\u003eRecover all the chain under power, checking it enters the gipsy aligned.\u003c\/li\u003e\n\u003c\/ol\u003e\n\u003c\/div\u003e\n\u003cp class=\"om-note\"\u003eUse calibrated chain matching the gipsy and always fit a swivel between chain and anchor.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"om-block\" id=\"om-use\"\u003e\n\u003ch2 class=\"om-h\"\u003eOperation\u003c\/h2\u003e\n\u003cdiv class=\"om-grid2\"\u003e\n\u003cdiv\u003e\n\u003ch3 class=\"om-h3\"\u003eLowering\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cb\u003eElectrically:\u003c\/b\u003e clutch tight, chain fixings off; switch on the safety switch and press DOWN; switch off and re-engage the fixings.\u003c\/li\u003e\n\u003cli\u003e\n\u003cb\u003eBy gravity:\u003c\/b\u003e clutch tight, stoppers off, then ease the clutch with the handle. On the XP800, counterclockwise increases braking (to a full stop) and clockwise reduces it. Then secure the chain to a strong point.\u003c\/li\u003e\n\u003cli\u003eAlways regulate the speed at which the windlass releases chain and anchor.\u003c\/li\u003e\n\u003cli\u003eWait for the windlass to stop before reversing direction.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003cdiv\u003e\n\u003ch3 class=\"om-h3\"\u003eRecovery\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003eBreaker on, clutch tight, handle removed from the gipsy, stoppers off; press UP until the anchor seats in the bow roller, then breaker off and chain on the stopper.\u003c\/li\u003e\n\u003cli\u003eRun the engine or generator while recovering; do not rely on the batteries alone.\u003c\/li\u003e\n\u003cli\u003eThe breaker does not protect the motor from overheating on long runs: respect the 5 min duty cycle and let the motor cool.\u003c\/li\u003e\n\u003cli\u003eIf the breaker trips on overload, reset it and wait some minutes before running again.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cp class=\"om-note\"\u003eNever use the windlass as a mooring point: hold the load on a chain stopper or a cleat.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"om-block\" id=\"om-service\"\u003e\n\u003ch2 class=\"om-h\"\u003eMaintenance Programme\u003c\/h2\u003e\n\u003cdiv class=\"om-tbl nw\"\u003e\u003ctable\u003e\n\u003ctr\u003e\n\u003cth\u003eUse of the yacht (months)\u003c\/th\u003e\n\u003cth\u003eLess than 2\u003c\/th\u003e\n\u003cth\u003eFrom 2 up to 6\u003c\/th\u003e\n\u003cth\u003eMore than 6\u003c\/th\u003e\n\u003cth\u003eCharter\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cb\u003eEvery 3 months\u003c\/b\u003e\u003c\/td\u003e\n\u003ctd\u003eA – A (as printed)\u003c\/td\u003e\n\u003ctd\u003e\u003c\/td\u003e\n\u003ctd\u003eA – B\u003c\/td\u003e\n\u003ctd\u003eA – B\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cb\u003eEvery 6 months\u003c\/b\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003c\/td\u003e\n\u003ctd\u003eA – B\u003c\/td\u003e\n\u003ctd\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cb\u003eEvery 12 months\u003c\/b\u003e\u003c\/td\u003e\n\u003ctd\u003eA – B – C\u003c\/td\u003e\n\u003ctd\u003eC\u003c\/td\u003e\n\u003ctd\u003eC\u003c\/td\u003e\n\u003ctd\u003eC – D\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cb\u003eEvery 24 months\u003c\/b\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003c\/td\u003e\n\u003ctd\u003eD\u003c\/td\u003e\n\u003ctd\u003eD\u003c\/td\u003e\n\u003ctd\u003eE\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cb\u003eEvery 36 months\u003c\/b\u003e\u003c\/td\u003e\n\u003ctd\u003eD – E\u003c\/td\u003e\n\u003ctd\u003eE\u003c\/td\u003e\n\u003ctd\u003eE\u003c\/td\u003e\n\u003ctd\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/table\u003e\u003c\/div\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cb\u003eA\u003c\/b\u003e – Rinse all surfaces and hidden points with fresh water and a soft cloth or non-abrasive sponge. No chlorine, bleach or acid; polish the stainless parts.\u003c\/li\u003e\n\u003cli\u003e\n\u003cb\u003eB\u003c\/b\u003e – Grease the rotating parts with non-conductive yellow marine grease, especially the gearmotor main shaft threads and clutch cones. Anti-seize on the shaft and gypsy cap threads, studs and base, chain cap and the base screws.\u003c\/li\u003e\n\u003cli\u003e\n\u003cb\u003eC\u003c\/b\u003e – Check the crimps on the cables leaving the gearmotor water gland and test the voltage drop at the terminals.\u003c\/li\u003e\n\u003cli\u003e\n\u003cb\u003eD\u003c\/b\u003e – Replace the main seal on the base.\u003c\/li\u003e\n\u003cli\u003e\n\u003cb\u003eE\u003c\/b\u003e – Remove the windlass from the deck, clean the salt from under the base and re-seal.\u003c\/li\u003e\n\u003cli\u003e\n\u003cb\u003eF\u003c\/b\u003e – The planetary gearbox is grease-lubricated: no oil is required.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cdiv\u003e\n\u003ch3 class=\"om-h3\"\u003eGipsy Service \/ Replacement\u003c\/h3\u003e\n\u003col\u003e\n\u003cli\u003eTurn the handle clockwise to remove the gypsy cap (#212).\u003c\/li\u003e\n\u003cli\u003eRemove the three M6 screws holding the chain cap (#1042) to the base; remove the chain cap and the stripper.\u003c\/li\u003e\n\u003cli\u003eSlide the gypsy and the lower clutch cone off the shaft.\u003c\/li\u003e\n\u003cli\u003eWash with running water, never pressure-wash, and check for corrosion or mechanical stress.\u003c\/li\u003e\n\u003cli\u003eReassemble in reverse order, greasing threads and all moving parts.\u003c\/li\u003e\n\u003c\/ol\u003e\n\u003c\/div\u003e\n\u003cp class=\"om-note\"\u003eDisconnect power before any maintenance. Skipping the programme voids the warranty.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"om-block\" id=\"om-trouble\"\u003e\n\u003ch2 class=\"om-h\"\u003eTroubleshooting\u003c\/h2\u003e\n\u003cdiv class=\"om-tbl nw\"\u003e\u003ctable\u003e\n\u003ctr\u003e\n\u003cth\u003eProblem\u003c\/th\u003e\n\u003cth\u003ePossible cause\u003c\/th\u003e\n\u003cth\u003eSolution\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWindlass does not run when a control is operated\u003c\/td\u003e\n\u003ctd\u003eProtection switch OFF; no voltage; control box, control panel or motor failure; gearmotor overheats and the breaker trips\u003c\/td\u003e\n\u003ctd\u003eSet the switch ON; check battery charge and connections; check\/replace the control box or control; measure motor voltage – if OK, check and clean the brushes, otherwise replace the motor\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eChain jams frequently\u003c\/td\u003e\n\u003ctd\u003eLocker too shallow for the chain carried; chain does not suit the gipsy; chain not calibrated\u003c\/td\u003e\n\u003ctd\u003eFit the windlass over the deepest point of the locker or carry less chain; change the gypsy or the chain; replace chain that is out of tolerance\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eRuns slowly and sometimes trips the breaker\u003c\/td\u003e\n\u003ctd\u003eCables too small; poor connections; water in the motor or planetary gearbox; gearbox lost its grease; motor strains; works in one direction only; electrobrake does not release properly\u003c\/td\u003e\n\u003ctd\u003eIncrease cable section; check connections; replace the gearmotor; (service) inspect gearbox and motor; check for 12\/24V between B2–C and B3–C on the control box when each button is pressed – if present and a relay does not work, replace the control box; check the gearmotor voltage\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eGearmotor runs, shaft turns neither up nor down\u003c\/td\u003e\n\u003ctd\u003eWorn or damaged planetary gears; damaged gearmotor shaft\u003c\/td\u003e\n\u003ctd\u003e(Service) replace the planetary gearbox or the gearmotor, and other worn seals, screws and circlips\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eClutch tight but the windlass cannot hold the anchor\u003c\/td\u003e\n\u003ctd\u003eInternal electrobrake malfunction\u003c\/td\u003e\n\u003ctd\u003eRemove the bottom plastic cover and check the internal wiring for a loose connection; replace the gearmotor\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMotor and shaft turn, gypsy stays still\u003c\/td\u003e\n\u003ctd\u003eGypsy not clamped on the clutch cones, or the closing wheel at end of travel; deformed cones with the hubs touching\u003c\/td\u003e\n\u003ctd\u003eCheck clutch tightening, measure for deformation (shims can help), then replace the clutch and\/or gypsy\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eShaft runs out of true\u003c\/td\u003e\n\u003ctd\u003eGearmotor shaft bent by excessive load\u003c\/td\u003e\n\u003ctd\u003eCheck use is within the specification; (service) replace the planetary gearbox and worn parts\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/table\u003e\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"om-block\" id=\"om-spares\"\u003e\n\u003ch2 class=\"om-h\"\u003eSpare Parts\u003c\/h2\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0879\/4908\/2930\/files\/Lofrans-XP800-Exploded-View.png\" alt=\"Lofrans XP800 windlass exploded view\" style=\"width:100%;height:auto;border:1px solid #e3e5e8;border-radius:6px;margin:0\" loading=\"lazy\"\u003e\u003c\/p\u003e\n\u003cp\u003eItem numbers refer to the exploded view. ✓ = included in the maintenance kit; \"Finger kit\" parts form the finger kit.\u003c\/p\u003e\n\u003cdiv class=\"om-tbl nw\"\u003e\u003ctable\u003e\n\u003ctr\u003e\n\u003cth\u003eItem\u003c\/th\u003e\n\u003cth\u003eDescription\u003c\/th\u003e\n\u003cth\u003eKit\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e206E\u003c\/td\u003e\n\u003ctd\u003eGypsy 8mm ISO4565\/DIN766 #206B (as printed)\u003c\/td\u003e\n\u003ctd\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e206F\u003c\/td\u003e\n\u003ctd\u003eGypsy 7mm ISO4565\/DIN766 #206D (as printed)\u003c\/td\u003e\n\u003ctd\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e206A\u003c\/td\u003e\n\u003ctd\u003eGypsy 6mm ISO4565\/DIN766 #206F (as printed)\u003c\/td\u003e\n\u003ctd\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e207\u003c\/td\u003e\n\u003ctd\u003eClutch cone – inner\u003c\/td\u003e\n\u003ctd\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e208\u003c\/td\u003e\n\u003ctd\u003eRing DIN 17224\u003c\/td\u003e\n\u003ctd\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e212\u003c\/td\u003e\n\u003ctd\u003eGypsy cap, chromed\u003c\/td\u003e\n\u003ctd\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e226\u003c\/td\u003e\n\u003ctd\u003eWasher for M8 screw\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e227\u003c\/td\u003e\n\u003ctd\u003eNut M8\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e231\u003c\/td\u003e\n\u003ctd\u003eWasher for M5 screw\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e232\u003c\/td\u003e\n\u003ctd\u003eKey 4×4×15\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e293\u003c\/td\u003e\n\u003ctd\u003eHd cap screw M5×16\u003c\/td\u003e\n\u003ctd\u003eFinger kit\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e225a\u003c\/td\u003e\n\u003ctd\u003eStud M8×58\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e619\u003c\/td\u003e\n\u003ctd\u003eHd cap screw M6×10\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e842a\u003c\/td\u003e\n\u003ctd\u003eHandle\u003c\/td\u003e\n\u003ctd\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e906\u003c\/td\u003e\n\u003ctd\u003eSpacer\u003c\/td\u003e\n\u003ctd\u003eFinger kit\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e905A\u003c\/td\u003e\n\u003ctd\u003eFinger, nylon\u003c\/td\u003e\n\u003ctd\u003eFinger kit\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e909\u003c\/td\u003e\n\u003ctd\u003eSpring\u003c\/td\u003e\n\u003ctd\u003eFinger kit\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e964\u003c\/td\u003e\n\u003ctd\u003eMagnet\u003c\/td\u003e\n\u003ctd\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e965\u003c\/td\u003e\n\u003ctd\u003eSensor\u003c\/td\u003e\n\u003ctd\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e1008\u003c\/td\u003e\n\u003ctd\u003ePivot 7×14\u003c\/td\u003e\n\u003ctd\u003eFinger kit\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e1012\u003c\/td\u003e\n\u003ctd\u003eHd cap screw M6×40\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e1041C\u003c\/td\u003e\n\u003ctd\u003eBase XP800, stainless\u003c\/td\u003e\n\u003ctd\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e1042C\u003c\/td\u003e\n\u003ctd\u003eChain cap, stainless\u003c\/td\u003e\n\u003ctd\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e1044\u003c\/td\u003e\n\u003ctd\u003eStripper X1\u003c\/td\u003e\n\u003ctd\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e1046\u003c\/td\u003e\n\u003ctd\u003eRing seal 18-30-7\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e2056\u003c\/td\u003e\n\u003ctd\u003eGearmotor XP800\u003c\/td\u003e\n\u003ctd\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e2057\u003c\/td\u003e\n\u003ctd\u003eCountersunk screw M6×25\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e2058\u003c\/td\u003e\n\u003ctd\u003eRing for screw M6×25\u003c\/td\u003e\n\u003ctd\u003e✓\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/table\u003e\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"om-block\" id=\"om-dims\"\u003e\n\u003ch2 class=\"om-h\"\u003eOverall Dimensions \u0026amp; Deck Template\u003c\/h2\u003e\n\u003cdiv class=\"om-tbl nw\"\u003e\u003ctable\u003e\n\u003ctr\u003e\n\u003cth\u003eRef.\u003c\/th\u003e\n\u003cth\u003emm\u003c\/th\u003e\n\u003cth\u003einches\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eA\u003c\/td\u003e\n\u003ctd\u003e90\u003c\/td\u003e\n\u003ctd\u003e3.54\"\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eB (deck)\u003c\/td\u003e\n\u003ctd\u003emin 10 – max 30\u003c\/td\u003e\n\u003ctd\u003emin 0.39\" – max 1.18\"\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eC\u003c\/td\u003e\n\u003ctd\u003e305\u003c\/td\u003e\n\u003ctd\u003e12\"\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eD\u003c\/td\u003e\n\u003ctd\u003e103\u003c\/td\u003e\n\u003ctd\u003e4.05\"\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eE\u003c\/td\u003e\n\u003ctd\u003e145\u003c\/td\u003e\n\u003ctd\u003e5.70\"\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eF\u003c\/td\u003e\n\u003ctd\u003e197\u003c\/td\u003e\n\u003ctd\u003e7.75\"\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/table\u003e\u003c\/div\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cb\u003eDeck template\u003c\/b\u003e (separate download): 105 mm (4 1\/8\") and 51 mm (2\") cut-outs, four 9 mm stud holes and the 12 mm sensor hole.\u003c\/li\u003e\n\u003cli\u003eLofrans: the drawing should not be scaled – verify the dimensions of the print-out before drilling, and drill the 12 mm hole first.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003cp class=\"om-note\"\u003eNeed a part that isn't listed? \u003ca href=\"\/pages\/contact\"\u003eAsk us to source it\u003c\/a\u003e and quote the part number from the PDF.\u003c\/p\u003e\n\u003ch2 class=\"om-h\" id=\"om-products\"\u003eProducts in this Manual\u003c\/h2\u003e\n\u003c\/div\u003e","products":[],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0879\/4908\/2930\/collections\/Lofrans-XP800-Vertical-Windlass-Installation-and-User-Manual-Cover.png?v=1792713927","url":"https:\/\/www.mauripro.com\/collections\/owners-manuals-lofrans-xp800-windlass.oembed","provider":"MAURIPRO Sailing","version":"1.0","type":"link"}