{"title":"Profurl R250KITJ80 Drum Kit for Harken 00AL — Installation Manual","description":"\u003clink rel=\"stylesheet\" href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0879\/4908\/2930\/files\/om-manual-v2.css\"\u003e\u003cstyle\u003e.mpom .om-tbl.nw td+td{white-space:nowrap}.mpom details.om-dd{position:relative;margin:0}.mpom details.om-dd\u003esummary{list-style:none;cursor:pointer}.mpom details.om-dd\u003esummary::-webkit-details-marker{display:none}.mpom .om-dd-menu{position:absolute;left:0;top:calc(100% + 6px);min-width:100%;width:max-content;max-width:360px;background:#fff;border:1px solid #e3e5e8;border-radius:6px;box-shadow:0 8px 24px rgba(0,0,0,.14);z-index:30;padding:6px}.mpom .om-dd-menu a{display:flex;justify-content:space-between;align-items:center;gap:14px;padding:10px 12px;border-radius:4px;font-size:14px;font-weight:600;color:#2a2b2a!important;text-decoration:none!important}.mpom .om-dd-menu a:hover{background:#f5f6f8}.mpom .om-dd-menu small{font-weight:400;color:#5f6368;white-space:nowrap}\u003c\/style\u003e\u003cdiv class=\"mpom\"\u003e\n\u003cdiv class=\"om-head\"\u003e\n\u003cdiv\u003e\n\u003cspan class=\"om-tag\"\u003eINSTALLATION MANUAL\u003c\/span\u003e\u003cp class=\"om-lead\"\u003eHow to replace the drum of a Harken 00AL furler with the Profurl R250KITJ80 drum kit (set up for the J80): what the kit contains, the cut on the lower extrusion, the turnbuckle and toggle changes and the counter-drilling of the extrusion.\u003c\/p\u003e\n\u003cdiv class=\"om-box\"\u003e\n\u003cdiv class=\"om-row\"\u003e\n\u003cspan\u003eDocument\u003c\/span\u003e\u003cb\u003eProfurl R250KITJ80 Drum Kit for Harken 00AL Installation Manual\u003c\/b\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"om-row\"\u003e\n\u003cspan\u003eFormat\u003c\/span\u003e\u003cb\u003ePDF · 4 pages · 0.5 MB\u003c\/b\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"om-row\" style=\"border-bottom:0\"\u003e\n\u003cspan\u003eLanguage\u003c\/span\u003e\u003cb\u003eEnglish\u003c\/b\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"om-acts\"\u003e\u003ca class=\"om-btn dl\" href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0879\/4908\/2930\/files\/Profurl-R250KITJ80-Harken-00AL-Drum-Refit-Installation-Manual.pdf\" target=\"_blank\" rel=\"noopener\"\u003e\u003csvg viewbox=\"0 0 24 24\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2.4\" stroke-linecap=\"round\" stroke-linejoin=\"round\"\u003e\u003cpath d=\"M12 4v11\"\u003e\u003c\/path\u003e\u003cpath d=\"m7 10 5 5 5-5\"\u003e\u003c\/path\u003e\u003cpath d=\"M5 20h14\"\u003e\u003c\/path\u003e\u003c\/svg\u003e Download PDF\u003c\/a\u003e\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"om-toc\"\u003e\n\u003ca href=\"#om-kit\"\u003eKit Contents\u003c\/a\u003e\u003ca href=\"#om-install\"\u003eInstallation\u003c\/a\u003e\u003ca href=\"#om-products\"\u003eProducts\u003c\/a\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"om-img\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0879\/4908\/2930\/files\/Profurl-R250KITJ80-Harken-00AL-Drum-Refit-Installation-Manual-Cover.png\" alt=\"Profurl R250KITJ80 Drum Kit for Harken 00AL — Installation Manual\" loading=\"lazy\"\u003e\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"om-block\" id=\"om-kit\"\u003e\n\u003ch2 class=\"om-h\"\u003eWhat's in the Kit\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003eBlack R250 drum mechanism.\u003c\/li\u003e\n\u003cli\u003eDrum cage with 4 holes for the furling line exit.\u003c\/li\u003e\n\u003cli\u003eTurnbuckle cylinder adapted to the Harken 00AL extrusion, to slide the drum and get access to the turnbuckle, with 2 M8x8 screws to fit it.\u003c\/li\u003e\n\u003cli\u003eShape adapter to be fitted to the Harken 00AL extrusion, with 2 M8x10 screws to fit the extrusion.\u003c\/li\u003e\n\u003cli\u003eDrilling guide, screwed on the turnbuckle cylinder to drill the 2 fastening holes into the Harken extrusion.\u003c\/li\u003e\n\u003cli\u003eEye terminal (ISO thread) and toggle, delivered to replace the swaged eye \/ toggle assembly.\u003c\/li\u003e\n\u003cli\u003e2 spacers adapted to the toggle width.\u003c\/li\u003e\n\u003cli\u003eStainless steel locking devices, pin Ø 8 mm.\u003c\/li\u003e\n\u003cli\u003eWichard D shackle part # 1202 for the tack.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0879\/4908\/2930\/files\/Profurl-R250KITJ80-Kit-Parts-Exploded-View.png\" alt=\"Profurl R250KITJ80 drum kit exploded view next to the original Harken 00AL drum: shape adapter, turnbuckle cylinder, screws, drilling guide, R250 drum, toggle, spacers and locking devices\" style=\"width:100%;height:auto;border:1px solid #e3e5e8;border-radius:6px;margin:0\" loading=\"lazy\"\u003e\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"om-block om-grid2\" id=\"om-install\"\u003e\n\u003ch2 class=\"om-h\"\u003eFitting the Kit\u003c\/h2\u003e\n\u003cdiv\u003e\n\u003ch2 class=\"om-h\"\u003eSteps 1–4\u003c\/h2\u003e\n\u003col\u003e\n\u003cli\u003e\n\u003cb\u003eRemove the Harken 00AL drum:\u003c\/b\u003e attach the spinnaker halyard to the bowsprit fastening and tension it to hold the stay; dismantle the fastening point of the Harken drum to lift it on the extrusions; remove the chainplate pin, dismantle the stay turnbuckle and remove the Harken drum mechanism; dismantle the lower extrusion.\u003c\/li\u003e\n\u003cli\u003e\n\u003cb\u003eCut the extrusion:\u003c\/b\u003e cut 75 mm off the lower end of the lower extrusion, deburr and reinstall it.\u003c\/li\u003e\n\u003cli\u003e\n\u003cb\u003eTurnbuckle:\u003c\/b\u003e unscrew the eye terminal and toggle from the turnbuckle and fit the threaded eye delivered; refit the turnbuckle on the stay and set it 10 mm longer, as the new toggle is 10 mm shorter.\u003c\/li\u003e\n\u003cli\u003e\n\u003cb\u003eDrum:\u003c\/b\u003e install the new toggle on the boat fastening point; fit the turnbuckle cylinder on the drum (2 M8x8 screws) and place the shape adapter; slide the Profurl drum on the Harken extrusions; assemble the threaded eye on the new toggle; fit a spacer on each side of the toggle.\u003c\/li\u003e\n\u003c\/ol\u003e\n\u003c\/div\u003e\n\u003cdiv\u003e\n\u003ch2 class=\"om-h\"\u003eSteps 5–7\u003c\/h2\u003e\n\u003col\u003e\n\u003cli\u003e\n\u003cb\u003eLock the drum:\u003c\/b\u003e lower the drum on the pin to place the 2 stainless steel locking devices on each side, then tighten the screws on the locking devices.\u003c\/li\u003e\n\u003cli\u003e\n\u003cb\u003eCounter-drill the extrusion:\u003c\/b\u003e screw the drilling guide into the 1st tapped hole of the turnbuckle cylinder; slide the Harken extrusion 65 mm inside the drum; fit a screw in the 2nd tapped hole to hold the extrusions; drill the extrusion Ø 6 mm (0 \/ –0.2 mm) through the guide; replace the guide with a screw; move the guide to the 2nd hole, drill again, then fit the 2nd screw.\u003c\/li\u003e\n\u003cli\u003e\n\u003cb\u003eTack shackle:\u003c\/b\u003e install the D shackle on the tack point. If the shackle selected by the J80 class (ref. 1202) is too short, Wichard part # 1212 (or # 1312 allen-head shackle) can be ordered.\u003c\/li\u003e\n\u003c\/ol\u003e\n\u003cp class=\"om-note\"\u003eThe manual shows the original Harken 00AL drum dimensions for reference; the kit is fitted on the existing Harken extrusions.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cp class=\"om-note\"\u003eNeed a part that isn't listed? \u003ca href=\"\/pages\/contact\"\u003eAsk us to source it\u003c\/a\u003e and quote the part number from the PDF.\u003c\/p\u003e\n\u003ch2 class=\"om-h\" id=\"om-products\"\u003eProducts in this Manual\u003c\/h2\u003e\n\u003c\/div\u003e","products":[],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0879\/4908\/2930\/collections\/Profurl-R250KITJ80-Harken-00AL-Drum-Refit-Installation-Manual-Cover.png?v=1793135682","url":"https:\/\/www.mauripro.com\/collections\/owners-manuals-profurl-r250kitj80-harken-00al-drum-refit.oembed","provider":"MAURIPRO Sailing","version":"1.0","type":"link"}