Owner’s Manual

Harken Performa™ Winch 40.2 STP & 40.2 STQP — Owner’s Manual

Installation, maintenance and full overhaul of the two-speed Performa size 40 self-tailing winch, plus the complete exploded parts list with every spare by Harken® part number.

Document: Harken® ref. MRPW-E, Mod. E
Models: 40.2 STP · 40.2 STQP
Format: PDF · 21 pages · 3.1 MB
Language: English

Harken Performa Winch 40.2 STP self-tailing winch

Introduction

What this manual covers and who it is written for.

This manual gives technical information on winch installation and maintenance, including disassembling and reassembling.

Danger

This information is destined exclusively for specialised personnel or expert users. Installation, disassembling and reassembling of the winch by personnel who are not experts may cause serious damage to users and those in the vicinity of the winch. Harken® accepts no responsibility for defective installation or reassembly of its winches.

This manual is available only in English. If you do not fully understand the English language, do not carry out the operations described in this manual. In case of doubt the Harken® Tech Service is at your disposal at techservice@harken.it.

Specifications

Performance data, weight, maximum working load and outline dimensions, as published by Harken®.

Performa Winch 40.2 STP

Speed	Power ratio	Gear ratio
1st speed	13,50 : 1	2,13 : 1
2nd speed	39,90 : 1	6,28 : 1

The theoretical power ratio does not take friction into account.

Performa Winch 40.2 STQP — Quattro, dual drum

Dual drum winch: upper drum and lower drum. LD refers to the lower drum.

Speed	Power ratio	Power ratio LD	Gear ratio
1st speed	13,50 : 1	7,03 : 1	2,13 : 1
2nd speed	39,90 : 1	20,72 : 1	6,28 : 1

Weight and maximum working load

Model	Weight (ST)	MWL
40.2 STP	3,8 kg	850 kg / 1874 lb
40.2 STQP	4,6 kg	850 kg / 1874 lb Lower drum 350 kg / 772 lb

Outline dimensions

Dimension	40.2 STP	40.2 STQP
Overall height	175 mm	175 mm
Drum diameter	Ø 80,5 mm	Ø 80,5 mm
Line entry height	82 mm	82 mm / LD 24 mm
Base diameter	Ø 156 mm	Ø 180 / Ø 154 mm

Dimensions as given in the Outline drawings on pages 3 and 4 of the manual. Download the PDF above for the fully dimensioned drawings.

Warning

Subjecting the winch to loads above the maximum working load can cause the winch to fail or pull off the deck suddenly and unexpectedly during high loads causing severe injury or death.

Shop the Harken Performa 40 self-tailing winch →

Installation

Deck preparation, sheet lead, drilling pattern, fasteners and the drum-removal procedure.

The winch must be installed on a flat area of the deck, reinforced if necessary to bear a load equal to at least twice the maximum working load of the winch. It is the installer’s responsibility to carry out all structural tests needed to ensure that the deck can bear the load.

Harken® does not supply the screws needed to install the winch since these may vary depending on the deck on which it is to be installed. It is the installer’s responsibility to choose the correct screws taking account of the loads they will have to bear. Harken® assumes no responsibility for incorrect installation of its winches or for an incorrect choice of mounting screws.

Danger

Incorrect installation of the winch may cause severe injury or death. Consult the yard that built the boat in the case of doubt over the correct positioning of the winch.

Warning — fasteners and deck strength

Failure to use the correct number and type of mounting fasteners or failure to ensure the correct deck strength can result in the winch pulling off the deck suddenly and unexpectedly during high loads causing severe injury or death.

Warning — sheet entry angle

Verify the entry angle of the sheet. This must be 8° with a tolerance of ±2°, to avoid sheet overrides and damaging the winch or making the winch inoperable leading to loss of control of the boat which can lead to severe injury or death.

Warning — drive gear position

Mount the winch on the deck so that the drive gear is positioned where the sheet enters the winch drum. Incorrect position of drive gear can weaken the winch leading to failure which can cause an accident leading to severe injury or death.

Procedure — removing the drum

To install the winch, remove the drum and use Socket Head (SH) bolts. Tools needed: one medium flat-bladed screwdriver.

Unscrew the central screw — 2 Nm / 18 in-lb
Slide off the socket n°25 and the cover n°26
Unscrew the three screws n°24 — 4 Nm / 35 in-lb
Remove the stripper arm n°28 by rotating and lifting it
Lift off the drum n°21

Torque figures are the values to apply when re-assembling.

Drilling pattern

	40.2 STP	40.2 STQP
Number of holes	5	5
Hole diameter	Ø 6.2 mm	Ø 6.2 mm
Bolt circle	Ø 123 mm	Ø 123 mm
Winch outside Ø	Ø 157 mm	Ø 180 mm
Hole spacing	35° · 105° · 50° · 70° · 50° · 50°

Installation procedure

A. Position the base of the winch on the deck and mark the position of the holes, or use the drilling cut-out template at the point where you have decided to place the winch. The drilling cut-out template is available on the Harken® website.
B. Remove the winch and drill the five 6.2 mm diameter holes.
C. Bolt the base of the winch to the deck using five M6 Socket Head (SH) bolts (not supplied by Harken®), correctly chosen for the thickness and type of the boat deck. Consult the yard that built the boat in case of doubt.
D. Fill the mounting holes with a suitable marine sealant.
E. Remove the excess adhesive / sealant from the holes and base drainage channels.
F. Reassemble the winch following the steps of the Procedure in reverse order, and apply the products indicated in the section on maintenance.

Warning — bolt material

To install the winch on the deck, use only bolts in A4 stainless steel (DIN 267 part 11). Bolts made of other materials may not have sufficient strength or may corrode, which can result in the winch pulling off the deck suddenly and unexpectedly during high loads causing severe injury or death.

Notice

To mount winches on the deck, do not use countersunk bolts. Before closing the winch, make sure the holes and drainage channels in the base of the winch are not obstructed.

Positioning the self-tailing arm

Position the self-tailing arm so that the line leaving the winch is led into the cockpit.

Maintenance

Washing, inspection intervals and the lubrication rules.

Washing

Wash frequently with fresh water, and in any case after each use.
Do not allow teak cleaning products or other cleaners containing caustic solutions to come into contact with winches, and especially anodised, chrome plated or plastic parts.
Do not use solvents, polishes or abrasive pastes on the logos, on the stickers or on any anodised, chrome plated and plastic surfaces.
Make sure the holes and drainage channels in the base are not obstructed so that water does not collect.

Maintenance schedule

Interval	Operation
After each use	Wash with fresh water
Start and end of every season	Visual inspection
At least every 12 months	Complete overhaul, cleaning and lubrication

After an inspection, replace worn or damaged components. Do not replace or modify any part of the winch with a part that is not original.

Warning

Periodic maintenance must be carried out regularly. Lack of adequate maintenance shortens the life of the winch, can cause serious injury and also invalidate the winch warranty. Installation and maintenance of winches must be carried out exclusively by specialized personnel. In the case of doubt contact Harken® Tech Service at techservice@harken.it.

Cleaning and inspection

Once the winch is completely disassembled, clean the parts with a degreaser that does not leave residues, proper to clean metal components; rinse plastic parts in fresh water. Dry the parts with cloths that do not leave residue.
Inspect gears, bearings, pins and pawls for any signs of wear or corrosion.
Carefully check the teeth of gears and ring gears to make sure there are no traces of wear.
Check the roller bearings and check there are no breaks in the bearing cages.
Replace worn or damaged components.

Lubrication

Product	Where it goes
Harken® Grease	All gears, gear pins, teeth and moving parts, applied lightly with a brush. Also on the assembly socket screw.
Harken® Pawl Oil	The pawls and springs, lightly.
Anti-seize	Where indicated on the exploded view with maintenance products (page 13 of the PDF).

Warning — never grease the pawls

Do not use grease on the pawls. Harken® grease is applied to all teeth: do not use an excessive quantity of product, to avoid waste. If in contact with the pawls, an excess of grease can compromise the safety of the winch.

Disassembly

Carried out after the drum-removal procedure above. Torques shown are the values to apply on re-assembly.

Tools needed: one medium flat-bladed screwdriver, a number five hex key, rags. To identify the various parts refer to the spare parts list below.

Strip-down

Completely unscrew the three screws n°24
Remove the stripper arm support n°20
Slide out the central shaft n°18
Unscrew the 6 hex screws n°15 — 8 Nm / 71 in-lb
Remove the drum housing n°14. Important: washer n°11 may remain inside the drum support.
Remove washer n°11
Remove gear n°6 and remove the pawls n°4. To facilitate the operation press the spring against the pawl with a blade.
Slide off gear n°2
Slide off gear n°13
Remove pin n°7
Slide off gear n°9
Remove the pawls n°4, pressing the spring against the pawl with a blade.

Assembly torques

Fastener	Qty	Torque
Central screw	1	2 Nm / 18 in-lb
Screws n°24 — M6x50 UNI 6107	3	4 Nm / 35 in-lb
Hex screws n°15 — M6x16 UNI 5931	6	8 Nm / 71 in-lb
Jaw screws n°23 — M6x35 A4	4	4 Nm / 35 in-lb

Replacing the jaws

Unscrew the 4 screws n°23 — 4 Nm / 35 in-lb
Remove the jaws n°22

Inspect the balls inside the drum and carefully check the correct position; if it is necessary to put back any balls, push the balls into the race.

Assembly

Reassemble in the reverse order of the disassembly sequence.

Make sure that the holes and drainage channels in the base of the winch are not obstructed.
Assemble the winch in the reverse order of the sequence in the section on disassembly.
To tighten bolts, use the torque indicated in the disassembly procedure.
To assemble the pawls: correctly position the spring in its housing. Hold the spring closed and slide the pawl into its housing. Once in position, check that the pawls can be easily opened and closed with a finger.
If the jaws have been disassembled: insert the peeler between the two jaws, taking care that the letters TOP on the peeler are facing upwards. When positioning the stripper arm, align the peeler with it.

In case of doubt concerning the assembly procedure contact Harken® Tech Service: techservice@harken.it.

Spare Parts & Service Kits

Official parts list from pages 20–21 of the manual. Match the Harken® part number and order the genuine part.

Swipe the table sideways to reach the Order column.

Pos	Q.ty	Harken part no.	Description	Order
1	1	A96633200	Performa Winch 40 Base Assy	View part →$176.00
2	1	S413020004	Gear Z12	View part →$59.95
3	1	S413030004	Pawls Carrier Ø8xN2	View part →$108.95
4	4	S000090004	Racing Pawl Ø8 Service kit	View part →$11.99
5	4	S000380001	Pawl Spring Ø8 Service kit	View part →$0.99
6	1	S412830041	Gear Z23	View part →$114.95
7	1	S657380004	Performa Pin Ø9x10 W40	Ask us to source it
8	1	S279090002	Washer 36x9.5x1	View part →$2.99
9	1	S412970004	Gear Z20	View part →$84.95
10	1	S657370041	Performa Pinion Z13 W40	Ask us to source it
11	1	S413120002	Washer Ø22.5xØ45x1	View part →$2.99
12	1	S413070004	Pin Ø9xØ12x32.5	View part →$16.99
13	1	A94130500	Assy Gear Z20	View part →$97.95
14	1	A94141500	Assy Housing Winch 40	View part →$206.00
15	6	M0635103	Socket Head Screw M6x16 UNI 5931	View part →$0.99
16	1	S657280052	Performa Shim W40	Ask us to source it
17	2	A74136000	Bearing Ø56xØ68x24	View part →$38.99
18	1	A94139000	Assy Central Shaft W35/40	View part →$54.95
19	1	—	Winch Serial Number Sticker	Not sold separately
20	1	S4129400A0	Stripper Arm Support	View part →$14.99
21	1	A96572600	Performa Drum W40	View part →$670.00
22	1	A94131800	Assy Winch 40 Jaws	View part →$47.99
23	4	M0601803	Screw M6x35 A4	View part →$1.99
24	3	M6007103	Screw M6x50 UNI 6107	View part →$1.99
25	1	A94136400	Assembly Socket W20-80	View part →$132.00
26	1	S4141900A5	Cover 2 Speed W40	View part →$5.99
27	1	M6033794	Bushing XSM-1012-20	Ask us to source it
28	1	S657360019	Performa Black Stripper Arm W40	View part →$153.00

Items marked Service kit are also available in the Harken® Racing 8 mm pawl kit. Position 19 is the winch serial-number sticker, which is not an orderable part — the serial number is printed on a plate on the drum support of the winch. Prices shown are MAURIPRO Sailing prices at the time of viewing.

Ordering the right part

Assemblies (part numbers beginning A) ship complete with the sub-components listed against them in the PDF parts list. If you are unsure which position you need, download the PDF for the exploded views, or contact our rigging team with your winch serial number and we will confirm it before you order.

Service Kits & Lubricants

What you need on the bench for the 12-month overhaul.

Harken Winch Service Kit

Grease, pawl oil and cleaning supplies for a routine overhaul.

View kit →

High Performance Winch Grease

For gears, gear pins, teeth and all moving parts. Never on the pawls.

View grease →

Pawl Oil for Springs

The only lubricant to use on pawls n°4 and springs n°5.

View oil →

Racing Pawl Kit — 8 mm

Replacement pawls and springs for positions 4 and 5.

View kit →

Winch Service Case

Tool and parts case for servicing winches on board.

View case →

The winch and its variants

Model	Description	Order
Performa 40.2 STP	Self-tailing, two speed, aluminium black — the winch documented in this manual	View →
Performa 40.2 PTP	Plain top, two speed, aluminium black	View →
Performa 40.2 STEP — 12V	Electric, two speed — right mount or left mount	View →
Performa 40.2 STEP — 24V	Electric, two speed — right mount or left mount	View →

Warranty & Ordering Spare Parts

Refer to the Harken® Limited Worldwide Warranty in the Harken® catalogue and on harken.com.

Spare parts can be requested as described in the Harken® Limited Worldwide Warranty, indicating the part number in the parts list and including the serial number of the winch for which the parts are required. The serial number of the winch is printed on a plate on the drum support of the winch.

Harken®, Inc. — Headquarters

1251 East Wisconsin Avenue
Pewaukee, Wisconsin 53072-3755 USA
Tel: (262) 691.3320
Tech service: technicalservice@harken.com
Customer service: customerservice@harken.com

Harken® Italy S.p.A. — Manufacturer

Via Marco Biagi, 14
22070 Limido Comasco (CO) Italy
Tel: (+39) 031.3523511
Tech service: techservice@harken.it
Customer service: info@harken.it

Source document: Harken® Performa™ Winch 40.2 STP / 40.2 STQP — Installation and Maintenance Manual, Mod. E (MRPW-E). Download the full PDF.

This page reproduces the manufacturer’s published information for reference. Harken® and Performa™ are trademarks of Harken, Inc. Installation and maintenance must be carried out exclusively by specialised personnel. Need help choosing a part? Contact the MAURIPRO Sailing rigging team.