OWNER'S MANUAL

Specifications, dimensions, cable sizing, installation, wiring, anchoring, manual recovery, capstan use, maintenance, troubleshooting and the full parts and kit lists for the Maxwell RC8-6, RC8-8, RC10-8, RC10-10, VW10-8 and VW10-10 windlass, with the service notes from the RC product information sheet.

DocumentMaxwell RC8, RC10 & VW10 Windlass Owner's Manual
FormatPDF · 48 pages · 7.5 MB
LanguageEnglish
Maxwell RC8, RC10 & VW10 Windlass — Owner's Manual

This manual is split into 2 pages: Part 1 → · Part 2

RC10 / VW10 Windlass Parts

Maxwell RC10 and VW10 windlass parts drawing with item numbers

Part no. Description
P103864 Handle View part →
SP0186 Button hd screw M6×16 Ask us to source it →
SP0428 Washer Ask us to source it →
6914C Clutch nut View part →
8613 Clutch cone upper Ask us to source it →
SP0488 Belleville washer View part →
SP4503 Cap screw Ask us to source it →
P103308 Chainwheel 8mm-5/16" (pre-assembled kit) View part →
P103309 Chainwheel 10mm-3/8" (pre-assembled kit) View part →
6915 Stripper View part →
SP2758 Quad ring Ask us to source it →
SP3519 Plug Ask us to source it →
SP3518 Bush Ask us to source it →
SP4501 Cap screw M6×45 (kit P104711) Ask us to source it →
SP0474 Spring washer (kit P104711) Ask us to source it →
7037 Spring (kit P104711) View part →
7009 Pressure arm (kit P104711) Ask us to source it →
SP4502 Cap screw M6×60 Ask us to source it →
4281 Stud 50TDC Ask us to source it →
5256 Stud 100TDC Ask us to source it →
4359 Stud 150TDC Ask us to source it →
3597 Flat washer (kit P101668) Ask us to source it →
SP0467 Spring washer (kit P101668) Ask us to source it →
SP0366 Nut M8 (kit P101668) Ask us to source it →
P104703 Shaft assembly 50TDC capstan (pre-assembled kit) Ask us to source it →
P104700 Shaft assembly 100TDC (pre-assembled kit) View part →
P104701 Shaft assembly 100TDC capstan (pre-assembled kit) View part →
P104753 Shaft assembly 150TDC (pre-assembled kit) Ask us to source it →
P104754 Shaft assembly 150TDC capstan (pre-assembled kit) Ask us to source it →
7040 Deckplate gasket Ask us to source it →
4257 Locknut (kit P100088) Ask us to source it →
SP2751 O-ring (kit P100088) Ask us to source it →
4258 Collar (kit P100088) Ask us to source it →
4218 Bearing Ask us to source it →
P104721 Deckplate assembly 50 TDC (pre-assembled kit) Ask us to source it →
P104722 Deckplate assembly 100TDC (pre-assembled kit) Ask us to source it →
P104735 Deckplate assembly 150TDC (pre-assembled kit, number as printed) Ask us to source it →
P102730 Gearbox 56:1 View part →
SP0288 Bolt M8×25 (kit P12487) Ask us to source it →
SP0413 Flat washer (kit P12487) Ask us to source it →
6340 Key (kit P101668) Ask us to source it →
4547 Quick release clip (kit P101668) View part →
SP2787 O-ring (kit P12487) Ask us to source it →
P12072 Motor 12V 1000W View part →
P12074 Motor 24V 1000W Ask us to source it →
P12073 Motor 12V 1200W View part →
P12074 Motor 24V 1200W View part →
SP5140 Motor 48V 1000W / 1200W Ask us to source it →
SP0421 Flat washer Ask us to source it →
7074 Capstan Ask us to source it →
6340 Key – capstan Ask us to source it →
SP0551 Tension pin Ask us to source it →
7416 Deckplate 10 VW Ask us to source it →
7624 Gasket 10 VW Ask us to source it →

RC10 Kits

Part no. Kit
P103308 RC10-8 8mm chainwheel assembly: SP4503 cap screws M5×12, 7263C chainwheel upper 8mm, 6915 stripper, 7264C chainwheel lower 8mm, SP4121 magnet View part →
P103309 RC10-10 10mm chainwheel assembly: SP4503 cap screws M5×12, 7265C chainwheel upper 10mm, 6915 stripper, 7266C chainwheel lower 10mm, SP4121 magnet View part →
P104711 RC pressure arm kit: SP4501 cap screw M6×45, SP0474 spring washer, 7037 spring, 7009 pressure arm, SP0545 pin 5×24 View part →
P101668 Spring, key, washer kit (printed P101688 on the kit page): 3597 flat washers, SP0467 spring washers, SP0366 nuts M8, 6340 key, 4547 quick release clip View part →
P100088 Locknut kit: 4257 locknut, SP2751 O-ring 66×2, 4258 collar View part →
P12487 Motor bolt kit: SP0288 hex bolts M8×25, SP0467 spring washers, SP0413 flat washers, SP2787 O-ring 50×2 View part →
P104700 RC10 shaft kit 100TDC: clutch cone, SP2758 quad ring, 7034 shaft View part →
P104701 RC10 capstan shaft kit 100TDC: clutch cone, SP2758 quad ring, 7073 shaft View part →
P104753 RC10 shaft kit 150TDC: clutch cone, SP2758 quad ring, 8144 shaft Ask us to source it →
P104754 RC10 capstan shaft kit 150TDC: clutch cone, SP2758 quad ring, 8145 shaft Ask us to source it →
P104702 RC10 capstan conversion kit 100TDC: clutch cone, quad ring, 7073 capstan shaft, 4547 clip, SP0421 washer, 7074 capstan, 6340 key View part →
P104722 RC10 deckplate 100TDC: retaining collar, spacer tube, 5256 studs, 4218 deck bearing, deckplate Ask us to source it →
P104755 RC10 deckplate 150TDC: retaining collar, spacer tube, 4359 studs, 4218 deck bearing, deckplate Ask us to source it →
P104730 RC10 full deckplate assembly 100TDC (deckplate, pressure arm, pin, plug, bush, locknut kit, studs, spacer tube, bearing) Ask us to source it →
7321 RC10 insulating gasket Ask us to source it →
P100807 Replacement brush kit for motor 12V View part →
P100808 Replacement brush kit for motor 24V View part →
P100810 Replacement brush kit for motor 48V Ask us to source it →
P90006 Gearbox seal kit View part →

Service Notes (Product Information sheet)

RC8

  • Released March 2009; bolt-in replacement for the Freedom (identical bolt pattern; the chain pipe hole may need enlarging).
  • October 2009: nylon washer SP0443 under the clutch nut replaced by stainless SP0421; February 2010: that washer removed, chainwheel material added, chainwheel fasteners changed from 2 × M4 to 2 × M5, drain slot added to deck insert 7008 and rope groove made shallower.
  • January 2011: stripper 7010 redesigned for soft / loose ropes.
  • Chainwheel identification: 6mm upper 6974 / lower 6975; 8mm upper 7004 / lower 7005.
  • The RC8 clutch cone (4168) is pressed onto the shaft: replace the shaft assembly, not the cone alone.
  • Options: extra deck clearance (additional 100mm); nylon insulating gasket 7320; stainless plate 7307 to cover the holes of a Freedom ‘Performance plate’.

RC10

  • Released October 2008. September 2009: deckplate changed from chrome bronze to stainless steel and the pressure arm changed – the bronze version has four cap screws securing the deckplate, the stainless version two. Stainless deckplate and pressure arm are not retrofittable.
  • Composite plastic coated stainless stripper; able to run combination rodes.
  • Clutch cone 6919 is a press fit on the shaft: supplied as part of the shaft kits.
  • Apply Loctite 222 threadlock to the chainwheel cap screws SP4503.
  • Options: extra deck clearance (additional 100mm); nylon insulating gasket 7321.

Need a part that isn't listed? Ask us to source it and quote the part number from the PDF.

Products in this Manual