The System
The Selden furling mast sets and reefs the mainsail inside the mast. The halyard swivel bearing spreads the load over the whole ball race for low friction under load. The Mk5 gear mechanism is prepared for an electric retrofit.
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At the masthead: top swivel.
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Inside the mast: luff extrusion with halyard swivel and sail feeder (reached through the upper access hole).
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At the gear: line driver with winch handle socket, ratchet controller, tensioning screw and tack hook (reached through the lower access hole).
Sail design: follow Selden instruction 595-542 "Sailmakers guide". An incorrect tack or head causes wrinkles and makes furling difficult.
Checking & Adjusting Luff Extrusion Tension
The luff extrusion is tensioned at the factory. To check before stepping, lay the mast on its side, straight: the extrusion should be just clear of the mast wall at its midpoint. Once stepped, it should not touch the mast wall when pushed by hand. Part of the extrusion rests on the aft face of the sail compartment when sailing.
- Remove the access covers: depress one button and push, then lift the opposite end.
- Release the locking screw a few turns (counterclockwise) and lift the locking tube to expose the tensioning screw. Secure the tube with tape.
- Lubricate the tensioning screw with rigging screw oil. Put a winch handle in the line driver, hold the luff extrusion through an access hole so it cannot rotate, and turn clockwise to tension.
- When tension is right, back off counterclockwise until the locking tube flange aligns with the groove in the luff extrusion. Lower the tube and tighten the locking screw. The line driver must be set to "FREE" before turning counterclockwise.
- Refit the access covers.
Do not over-tension: an over-tensioned luff extrusion needs more furling effort. Always release backstay tension before adjusting.
Periodic Maintenance
At least once a year. Grease all bearings with Selden grease 312-501 (a tube comes with the mast). A thin, even coat is enough: do not over-grease.
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Top swivel: inject grease into the hole marked "GREASE", through the sail slot.
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Halyard swivel: inject grease into the gaps in the ring, best through the upper access hole.
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Gear: grease the bevel gears and the ball bearing above the large gear (a thin brush helps).
Complete service: after some years, dismantle for thorough cleaning and re-greasing. All screw fastenings have stainless thread inserts.
Removing the Gear
- Lay the mast horizontally on trestles.
- Slacken the tensioning screw to relieve luff extrusion tension.
- Remove the upper plastic plug and the clevis pin to detach the tack assembly. Turn the line driver counterclockwise while holding the luff extrusion until the adaptor clears the shaft.
- Undo the two screws and washers and remove the gear. Push the backing plates away and tape them so they cannot fall into the mast. (The gear can be removed with the mast stepped.)
- Undo the nuts on top and lift off the headbox; detach the top swivel.
- Pull the luff section and halyard swivel out of the mast.