What the Guide Covers (595-542-E)
| Chapter |
Content |
Pages (as printed) |
| 1 |
Introduction |
2 |
| 2 |
Conventional masts: sections, deflection curves, head measurements (yacht and keelboat) |
4-7 |
| 3 |
Mainsails: fitting slides, sail slides (E and C masts), shackles, OWS slider, MDS 45/68/80 and IWS full batten systems with parts and RM limits, RCB System 22 and 30, try sail slider, sail feeder gates |
8-27 |
| 4 |
Batten receptacles: fitting and range |
28-29 |
| 5 |
Booms and reef systems: boom sections, slab-reef and single line reef booms by period, Match booms, clews, running reef-hooks, boom sliders |
30-42 |
| 6 |
Furling mast: R and F sections (manual, hydraulic, electric), Furlex Main retro-fit, design aspects of furling mast mainsails |
43-51 |
| 7 |
Furlex: 20S-40S, 50S-500S, 104S-404S, 200TD-400TD, 204TD-404TD, Hydraulic 300H-500H |
52-57 |
| 8 |
Furling systems CX, CXe, GX, CXr: dimensions, tackboards, headboards, adapter |
58-62 |
Carbon spars supplement (595-545-E)
Additional information for carbon yacht and keelboat masts and booms, covering carbon/carbon and carbon/aluminium combinations (not spinnaker poles or bowsprits): carbon mast sections and section properties, sail tracks, deflection curves, boltrope luff and RCB22 track and cars, keelboat slides, carbon boom sections, mast/boom combinations (aluminium and Match slab-reef and SLR booms on carbon masts, carbon booms on carbon and aluminium masts), clew attachments and mastheads.
- On carbon masts all sail foot "E" dimensions are measured from the aft edge of the external sail track.
- Sail entry, tack and reefline dimensions are for Selden track only; detailed tack dimensions are measured from the mast section rear face, not the track.
- Aluminium boom dimensions on carbon masts assume the 2008-onwards range.
Furlex: Luff Groove and Maximum Sail Space FL–(F+E)
Sail space is calculated from the existing forestay length FL (or FLD, forestay length to deck, for through-deck units).
Furlex A–D, 50S, 100S–500S (also valid for Furlex Electric)
| Furlex |
Section |
Luff groove (mm) |
Max space in chamber (mm) |
Max luff tape (mm) |
Cut-back CB (mm) |
Cut-back height G (mm) |
F (mm) |
E (mm) |
F+E (mm) |
| A |
26/17 |
3.0 |
Ø 6 |
Ø 5 |
60 |
1100 |
360 |
280 |
640 |
| B |
31/20 |
3.0 |
Ø 6 |
Ø 5 |
60 |
1100 |
390 |
340 |
730 |
| C |
40/27 |
3.0 |
Ø 7 |
Ø 6 |
80 |
1100 |
540 |
420 |
960 |
| D |
50/34 |
3.0 |
Ø 8 |
Ø 6 |
100 |
1100 |
620 |
490 |
1110 |
| 50S |
22/15 |
2.6 |
Ø 6 |
Ø 5 |
25 |
630 |
360 |
215 |
575 |
| 100S Ø 4 & 5 |
26/17 |
3.0 |
Ø 6 |
Ø 5 |
60 |
1100 |
410 |
280 |
690 |
| 100S Ø 6 |
26/17 |
3.0 |
Ø 6 |
Ø 5 |
60 |
1100 |
425 |
295 |
720 |
| 200S |
31/21 |
3.0 |
Ø 6 |
Ø 5 |
60 |
1100 |
540 |
330 |
870 |
| 300S Ø 8 |
39/27 |
3.0 |
Ø 7.5 |
Ø 6.5 |
80 |
1100 |
550 |
400 |
950 |
| 300S Ø 10 |
39/27 |
3.0 |
Ø 7.5 |
Ø 6.5 |
80 |
1100 |
650 |
400 |
1050 |
| 400S |
48/34 |
3.0 |
Ø 8 |
Ø 6.5 |
95 |
1100 |
620 |
535 |
1155 |
| 500S |
60/46 |
3.0 |
Ø 9 |
Ø 7 |
95 |
1100 |
670 |
535 |
1205 |
Furlex 104S–404S (2014-) and Furlex Electric (2018-)
| Furlex |
Section |
Luff groove (mm) |
Max space in chamber (mm) |
Max luff tape (mm) |
Cut-back CB (mm) |
Cut-back height G (mm) |
F (mm) |
E (mm) |
F+E (mm) |
| 104S Ø 4 & 5 |
30/20 |
2.75 |
Ø 6 |
Ø 5 |
60 |
1100 |
440 |
205 |
645 |
| 104S Ø 6 |
30/20 |
2.75 |
Ø 6 |
Ø 5 |
60 |
1100 |
440 |
220 |
660 |
| 204S Ø 6 |
35/25 |
3.0 |
Ø 6 |
Ø 5 |
60 |
1100 |
425 |
265 |
690 |
| 204S Ø 7 |
35/25 |
3.0 |
Ø 6 |
Ø 5 |
60 |
1100 |
425 |
265 |
690 |
| 204S Ø 8 |
35/25 |
3.0 |
Ø 6 |
Ø 5 |
60 |
1100 |
425 |
275 |
700 |
| 304S Ø 8 |
42/31 |
3.0 |
Ø 7 |
Ø 6.5 |
60 |
1100 |
430 |
310 |
740 |
| 304S Ø 10 |
42/31 |
3.0 |
Ø 7 |
Ø 6.5 |
60 |
1100 |
530 |
315 |
845 |
| 404S Ø 12 |
52/38 |
3.0 |
Ø 8 |
Ø 6.5 |
80 |
1100 |
630 |
390 |
1020 |
| 404S Ø 14 |
52/38 |
3.0 |
Ø 8 |
Ø 6.5 |
80 |
1100 |
630 |
410 |
1040 |
| Head deduction, 204S-304S Mk2 halyard swivel (2018-) |
F |
F+E |
| 204S Ø 6 |
485 |
750 |
| 204S Ø 7 |
485 |
750 |
| 204S Ø 8 |
485 |
760 |
| 304S Ø 8 |
490 |
800 |
| 304S Ø 10 |
590 |
905 |
Through-deck: 200TD–400TD and 204TD–404TD (also valid for TD Electric), sail space FLD–(F+E)
| Furlex |
Section |
Luff groove (mm) |
Luff tape chamber (mm) |
Max luff tape (mm) |
Cut-back CB (mm) |
F (mm) |
E (mm) |
F+E (mm) |
| 200TD |
31/21 |
3.0 |
Ø 6 |
Ø 5 |
60 |
540 |
130 |
670 |
| 300TD Ø 8 |
39/27 |
3.0 |
Ø 7.5 |
Ø 6.5 |
80 |
550 |
150 |
700 |
| 300TD Ø 10 |
39/27 |
3.0 |
Ø 7.5 |
Ø 6.5 |
80 |
650 |
150 |
800 |
| 400TD |
48.5/34 |
3.0 |
Ø 8 |
Ø 6.5 |
95 |
620 |
210 |
830 |
| 204TD |
35x25 |
3.0 |
Ø 6 |
Ø 5.5 |
60 |
485 |
75 |
560 |
| 304TD Ø 8 |
42x31 |
3.0 |
Ø 7 |
Ø 6.5 |
60 |
490 |
85 |
575 |
| 304TD Ø 10 |
42x31 |
3.0 |
Ø 7 |
Ø 6.5 |
60 |
590 |
85 |
675 |
| 404TD |
52x38 |
3.0 |
Ø 8 |
Ø 7,5 |
80 |
630 |
115 |
745 |
Furlex Hydraulic 300H–500H
| Furlex |
Section |
Luff groove (mm) |
Max space in chamber (mm) |
Max luff tape (mm) |
Cut-back CB (mm) |
F (mm) |
E (mm) |
F+E (mm) |
| C-Hydraulic |
40/27 |
3.0 |
Ø 7 |
Ø 6 |
80 |
540 |
520 |
1060 |
| D-Hydraulic |
50/34 |
3.0 |
Ø 8 |
Ø 6 |
100 |
620 |
675 |
1295 |
| E-Hydraulic |
60/46 |
3.0 |
Ø 9 |
Ø 7 |
100 |
620 |
675 |
1295 |
| 300H Ø 8 |
39/27 |
3.0 |
Ø 7.5 |
Ø 6.5 |
80 |
550 |
490 |
1040 |
| 300H Ø 10 |
39/27 |
3.0 |
Ø 7.5 |
Ø 6.5 |
80 |
650 |
490 |
1140 |
| 400H |
48/34 |
3.0 |
Ø 8 |
Ø 6.5 |
100 |
620 |
610 |
1230 |
| 500H |
60/46 |
3.0 |
Ø 9 |
Ø 7 |
100 |
670 |
675 |
1345 |
Sails with a luff considerably shorter (more than 500 mm) than the maximum permissible must have a permanent head pendant; total luff length including pendant should be just less than the max sail space. Too short a luff can cause halyard wrap, which can damage the forestay and put the rig at risk. If F is larger than specified (sail too short), the halyard shackle can chafe the luff extrusion: check clearance and add a pendant or a soft shackle.
CX, CXe, GX and CXr Dimensions
CX / CXe (Code 0 and staysail)
| System |
E (mm) |
F (mm) |
F+E max sail space (mm) |
D1 (mm) |
D2 (mm) |
Ø Pin (mm) |
Max fork space Ø D5 (mm) |
| CX10 |
115 |
90 |
205 |
14 |
12 |
10 |
40 |
| CX15 |
125 |
95 |
220 |
16 |
12 |
10 |
40 |
| CX25 |
155 |
120 |
275 |
22 |
20 |
12 |
45 |
| CX40 |
190 |
145 |
335 |
24 |
24 |
16 |
55 |
| CX45 |
190 |
145 |
335 |
24 |
24 |
16 |
66 |
| CXe25 OD |
285 |
120 |
405 |
22 |
20 |
12 |
64 |
| CXe25 TD |
70 |
120 |
190 |
– |
20 |
12 |
64 |
| CXe45 OD |
300 |
145 |
445 |
24 |
24 |
16 |
68 |
| CXe45 TD |
70 |
145 |
215 |
– |
24 |
16 |
68 |
Max sail space is measured from the halyard shackle to the fastening device on boat or bowsprit.
GX (gennaker / asymmetric spinnaker)
| System |
SDL (mm) |
SDU (mm) |
LS (mm) |
HS (mm) |
A (mm) |
B (mm) |
| GX7.5 |
100 |
70 |
100 |
70 |
120 |
120 |
| GX10 |
105 |
70 |
110 |
70 |
120 |
120 |
| GX15 |
115 |
80 |
120 |
75 |
120 |
120 |
| GX25 |
155 |
100 |
155 |
95 |
150 |
150 |
Max sail space = TL–SDL–SDH (includes space for lashing rope); AT-cable space = TL–LS+A–HS+B. The table heads the second column SDU, the drawing SDH (as printed).
| GX tack adapter on CX/CXe |
Part no. |
AS adapter deduction (mm) |
E, CX lower swivel deduction (mm) |
SDA sail deduction adapter (mm) |
| GX7.5 adapter - CX10 |
545-028-01 |
30 |
115 |
35 |
| GX10 adapter - CX15 |
545-128-01 |
30 |
125 |
35 |
| GX15 adapter - CX/CXe25 |
545-228-01 |
40 |
155 |
40 |
| GX25 adapter - CX/CXe45 (same for CX40) |
545-428-01 |
45 |
190 |
50 |
CXr
| System |
Drum height E1 |
Adaptor height E2 (with tack adaptor) |
Hal. swivel height |
Snap shackle D1 |
Top shackle D2 |
Pin Ø |
Max slot space ØD5 |
Slot width |
| CXr15 |
163 |
86 |
104 |
16 |
13 |
10 |
60 |
17 |
| CXr25 |
181 |
93 |
129 |
22 |
20 |
12 |
62 |
21 |
| CXr45 |
213 |
118 |
154 |
24 |
24 |
16 |
68 |
22 |
Dimensions in mm. With the tack adaptor, max space in the adaptor fork ØD6 is 50 / 56 / 68 mm (CXr15 / 25 / 45).