INSTALLATION MANUAL

Installation, use and maintenance of the Antal XT40 self-tailing winch, with the current exploded views and parts codes for the XT40AL, XT40CH, XT40R and the XT40EH electric versions, plus the 1:1 drill templates.

Antal XT40 Winches — Installation & Maintenance Manual, Exploded Views & Drill Templates

Table of Models

Model Power 1 Power 2 Speed 1 (mm per turn) Speed 2 (mm per turn) Line mm
XT40 12.8 40 125 40 6 - 12
Model D mm d mm H mm Hole circle Ø mm Screws N × mm
XT40 153 80 157 118 5 x 8

From the 2013 manual. The current sheets give the XT40 as "Power 40,2:1 - 2 speeds". All XT40 models have two reduced speeds.

Versions

  • XT40AL – standard, black aluminium drum.
  • XT40CH – chromed drum.
  • XT40R – Race, black aluminium drum, Peek roller bearings and aluminium stem.
  • XT40EH-AL / XT40EH-CH – electric: the winch (XT40ALX / XT40CHX) on a disengagement box + horizontal drive assy Y-WA035, with a 700W motor: Y-W0416 (12V), Y-W0417 (24V) or Y-W1377 (48V).
  • The manual does not cover the installation of powered winches; for their maintenance follow section 4 below.

Using the Winch

  • Wind the line at least four turns around the drum, then lead it through the ST arm between the two self-regulating disks. If it slips, add turns.
  • The lower self-tailing disk adapts to the line diameter within the range in the table: thinner lines can slip, thicker lines can damage the self-tailer.
  • First speed (high speed): insert the handle on top and turn clockwise. Second speed (high power): reverse and turn counterclockwise.

Installation

  • Installation is the responsibility of professional personnel; the installer must check the deck is in good condition.
  • Position on deck: the line must reach the winch at an angle between 2 and 10 degrees.
  • Skirt placement: the output gear must sit tangent to the pull direction of the line (see figure in the manual).
  1. Unscrew the upper ring (R) with the supplied key (K) and lift the drum (D) to reach the anchoring holes in the skirt (S).
  2. Mark the holes on deck using the skirt itself or the 1:1 drill template, and drill.
  3. Put sealant around the holes – without blocking the drainage channels at the bottom of the winch – and tighten the bolts.
  4. Refit the drum in the rotation that gives the ST arm orientation you want (where you want the tail to gather), then tighten the upper ring.

Screws are not supplied. Use AISI 316 stainless steel screws, washers and nuts, UNI5933 hexagonal socket countersunk head screws (5 x 8 for the XT40); length depends on deck thickness.

Routine

  • Wash after each use with plenty of fresh water and clean the drainage channels at the bottom of the winch.
  • Seasonally: open the winch and inspect roller bearings, gears and pawls, stem and the inside of the drum.
  • Remove old lubricant with a soft bristle brush and solvent (diesel if nothing else is available).
  • Apply a thin layer of TFL 400 Antal Grease (Teflon grease) on all moving parts and on aluminium surfaces in contact with stainless parts (e.g. screws, including their threads) to protect against galvanic corrosion.
  • Antal Kit Winch: pawls and springs.

Service Sequence

  1. Remove the two half rings at the top of the centre rod; unscrew the 5 screws on the base and lift the base-stem block.
  2. Clean the roller bearings, check the stem where the bearings slide, clean the screw holes, screws and washers.
  3. Remove the centre rod; lift and clean roller bearings, spacers and washers. Clean the gear section in place with brush and solvent.
  4. For a complete inspection lift the self-tailing disks and check springs, spacers and pawls.
  5. When refitting the gear section, position the outer gear according to the pawl direction. The steel axles are insulated from the aluminium by hat-shaped resin gaskets.
  6. Reassemble in reverse order, re-greasing all parts.

Drill Templates (1:1)

Template Fasteners Printed diameters
XT40 (XT40AL / CH / R) 5 × Ø8 hexagonal socket countersunk head screws UNI5933 Hole circle Ø118, skirt Ø139, drum Ø153; output gear axis marked
XT40EH 5 × Ø8 holes Ø120, Ø140, Ø154

Print the template PDFs at 100% (scale 1:1) and check a known dimension before drilling.

Exploded Views & Parts Codes

Antal XT40AL winch exploded view with part codes

Antal XT40EH electric winch exploded view: winch, horizontal drive and motor

Sheet Description (as printed) Date Rev.
XT40AL Winch XT40 - Power 40,2:1 - 2 speeds - Alu 27/06/2023 04
XT40CH Winch XT40 - Power 40,2:1 - 2 speeds - Chromed 06/07/2023 02
XT40EH-AL Winch XT40 - Power 40,2:1 - 2 speeds - Alu + Horizontal drive 16/10/2023 01
XT40EH-CH Winch XT40 - Power 40,2:1 - 2 speeds - Chromed + Horizontal drive 27/07/2023 02
XT40R Winch XT40 - Power 40,2:1 - 2 speeds - Race 14/07/2023 04
Code Description Material Used in
B4219 Roller bearing Plastic / S.Steel XT40AL, XT40CH, XT40EH-AL, XT40EH-CH Ask us to source it →
B4219P Roller bearing Plastic / Peek XT40R Ask us to source it →
B4234P Roller bearing Plastic / Peek XT40R Ask us to source it →
B7020 Roller bearing Plastic / S.Steel XT40AL, XT40CH, XT40EH-AL, XT40EH-CH Ask us to source it →
B7020P Roller bearing Plastic / Peek XT40R Ask us to source it →
B7035 Roller bearing Plastic / S.Steel XT40AL, XT40CH, XT40EH-AL, XT40EH-CH Ask us to source it →
Y-W0002 Upper cap S.Steel XT40AL, XT40EH-AL Ask us to source it →
Y-W0005 Upper cap Plastic All Ask us to source it →
Y-W0014 Stripper Plastic All Ask us to source it →
Y-W0033 Main-shaft bushing Plastic XT40R Ask us to source it →
Y-W0038 ST central disk / Central disk Aluminium All Ask us to source it →
Y-W0044 ST lower disk Aluminium XT40AL, XT40EH-AL, XT40R Ask us to source it →
Y-W0060 Drum Aluminium XT40AL Ask us to source it →
Y-W0074 Stem Chromed brass XT40AL, XT40CH, XT40EH-AL, XT40EH-CH Ask us to source it →
Y-W0091 Base Aluminium All Ask us to source it →
Y-W0101 Half-ring Brass XT40AL, XT40CH, XT40EH-AL, XT40EH-CH Ask us to source it →
Y-W0117 Main shaft S.Steel XT40AL, XT40CH Ask us to source it →
Y-W0132 S.Steel washer S.Steel XT40EH-AL, XT40EH-CH Ask us to source it →
Y-W0141 Pawl S.Steel All Ask us to source it →
Y-W0143 ST plug Plastic All Ask us to source it →
Y-W0148 Pipe spacer POM-C XT40R Ask us to source it →
Y-W0149 Pipe spacer Resin XT40R Ask us to source it →
Y-W0150 Drum washer POM-C XT40R Ask us to source it →
Y-W0153 Shaft cap POM-C XT40R Ask us to source it →
Y-W0174 Gear axis S.Steel All Ask us to source it →
Y-W0176 Gear axis S.Steel All Ask us to source it →
Y-W0189 Gear lower washer Plastic All Ask us to source it →
Y-W0190 Gear lower washer Plastic All Ask us to source it →
Y-W0206 Gear "A1" Bronze All Ask us to source it →
Y-W0207 Gear "A2" Bronze All Ask us to source it →
Y-W0208 Gear "B1" Bronze All Ask us to source it →
Y-W0209 Gear "B2" Bronze All Ask us to source it →
Y-W0210 Gear "D1" Bronze All Ask us to source it →
Y-W0248 Skirt flange Aluminium XT40EH-AL, XT40EH-CH Ask us to source it →
Y-W0262 Rod lock S.Steel XT40EH-AL, XT40EH-CH Ask us to source it →
Y-W0263 Rod lock S.Steel XT40EH-AL, XT40EH-CH Ask us to source it →
Y-W0265 Cylinder pin S.Steel XT40EH-AL, XT40EH-CH Ask us to source it →
Y-W0268 Drum washer Plastic XT40AL, XT40CH, XT40EH-AL, XT40EH-CH Ask us to source it →
Y-W0270 Special washer S.Steel All Ask us to source it →
Y-W0276 Spacer Plastic XT40AL, XT40CH, XT40R Ask us to source it →
Y-W0278 Resin washer Resin All Ask us to source it →
Y-W0279 S.Steel washer S.Steel All Ask us to source it →
Y-W0282 Pipe spacer S.Steel XT40AL, XT40CH, XT40EH-AL, XT40EH-CH Ask us to source it →
Y-W0293CH Self-tailing arm Chromed brass XT40CH, XT40EH-CH Ask us to source it →
Y-W0298CH Upper disk Chromed brass XT40CH, XT40EH-CH Ask us to source it →
Y-W0303CH ST lower disk Chromed brass XT40CH, XT40EH-CH Ask us to source it →
Y-W0310CH Drum Chromed brass XT40CH, XT40EH-CH Ask us to source it →
Y-W0319 Stem Aluminium XT40R Ask us to source it →
Y-W0328 Half-ring Chromed brass XT40R Ask us to source it →
Y-W0337 Upper cap Aluminium XT40R Ask us to source it →
Y-W0340 Pipe spacer POM-C XT40R Ask us to source it →
Y-W0349 Main shaft S.Steel XT40EH-AL, XT40EH-CH Ask us to source it →
Y-W0351 Main shaft S.Steel XT40R Ask us to source it →
Y-W0369 Washer Mekton XT40EH-AL, XT40EH-CH Ask us to source it →
Y-W0370 Shaft connection S.Steel XT40EH-AL, XT40EH-CH Ask us to source it →
Y-W0380 Ball bearing S.Steel XT40EH-AL, XT40EH-CH Ask us to source it →
Y-W0402 Disengagement box Aluminium XT40EH-AL, XT40EH-CH Ask us to source it →
Y-W0412 Disengagement Bronze XT40EH-AL, XT40EH-CH Ask us to source it →
Y-W0413 Lower coupling S.Steel XT40EH-AL, XT40EH-CH Ask us to source it →
Y-W0414 Thrust ring Bronze XT40EH-AL, XT40EH-CH Ask us to source it →
Y-W0415 Gearbox shaft Bronze XT40EH-AL, XT40EH-CH Ask us to source it →
Y-W0423 Horizontal gearbox Alu + S.Steel XT40EH-AL, XT40EH-CH Ask us to source it →
Y-W0430 Gearbox cap Aluminium XT40EH-AL, XT40EH-CH Ask us to source it →
Y-W0721 Opening Tool S.Steel All Ask us to source it →
Y-W0910 Self-tailing arm Aluminium XT40AL, XT40EH-AL Ask us to source it →
Y-W0919 ST upper disk / Upper disk Aluminium XT40AL, XT40EH-AL, XT40R Ask us to source it →
Y-W1014 Self-tailing arm Aluminium XT40R Ask us to source it →
Y-W1020 Cylinder pin S.Steel All Ask us to source it →
Y-W1332 Upper cap S.Steel XT40CH, XT40EH-CH Ask us to source it →
Y-W1407 Screw S.Steel XT40AL, XT40CH, XT40EH-AL, XT40R Ask us to source it →
Y-W1566 Screw S.Steel XT40EH-CH Ask us to source it →
Y-WA033 Disengagement box + Horizontal drive assy Various XT40EH-AL, XT40EH-CH Ask us to source it →
Y-WA035 Disengagement box + Horizontal drive assy Various XT40EH-AL, XT40EH-CH Ask us to source it →
Y-WA062 Packing ring Rubber XT40EH-AL, XT40EH-CH Ask us to source it →
Y-WA184 Gears kit Various All Ask us to source it →
Y-WA185 Gears kit Various XT40AL, XT40CH, XT40EH-AL, XT40EH-CH Ask us to source it →
Y-WA186 Main shaft assy Various XT40AL, XT40CH Ask us to source it →
Y-WA187 Drum + ST disks assy Various XT40AL Ask us to source it →
Y-WA188 Base + Gears assy Various XT40AL, XT40CH Ask us to source it →
Y-WA190 Drum Various XT40CH, XT40EH-CH Ask us to source it →
Y-WA191 Gears kit Various XT40R Ask us to source it →
Y-WA198 Main shaft assy Various XT40R Ask us to source it →
Y-WA199 Base + Gears assy Various XT40R Ask us to source it →
Y-WA200 Drum + ST disks assy Various XT40EH-AL, XT40R Ask us to source it →
Y-WA204 Disengagement rod S.Steel XT40EH-AL, XT40EH-CH Ask us to source it →
Y-WA206 Disengagement rod kit Various XT40EH-AL, XT40EH-CH Ask us to source it →
Y-WA207 Main shaft assy Various XT40EH-AL, XT40EH-CH Ask us to source it →
Y-WA208 Base + Gears assy Various XT40EH-AL, XT40EH-CH Ask us to source it →
Y-WA216 Upper coupling Various XT40EH-AL, XT40EH-CH Ask us to source it →
Y-WA227 Drum Various XT40EH-AL, XT40R Ask us to source it →
Y-X0053 Screw S.Steel All Ask us to source it →
Y-X0062 Screw S.Steel All Ask us to source it →
Y-X0063 Screw S.Steel All Ask us to source it →
Y-X0067 Screw S.Steel XT40EH-AL, XT40EH-CH Ask us to source it →
Y-X0072 S.Steel washer S.Steel XT40EH-AL, XT40EH-CH Ask us to source it →
Y-X0075 Seeger ring / Stop ring S.Steel All Ask us to source it →
Y-X0078 Compression spring S.Steel All Ask us to source it →
Y-X0081 Standard nut S.Steel All Ask us to source it →
Y-X0084 Washer Tufnol XT40R Ask us to source it →
Y-X0085 Cone point set screw S.Steel XT40EH-AL, XT40EH-CH Ask us to source it →
Y-X0087 Torsion spring S.Steel All Ask us to source it →
Y-X0111 Screw S.Steel XT40EH-AL, XT40EH-CH Ask us to source it →
Y-X0147 Screw S.Steel XT40EH-AL, XT40EH-CH Ask us to source it →
Y-X0150 Compression spring S.Steel XT40EH-AL, XT40EH-CH Ask us to source it →
Y-X0154 C.F. washer Tufnol XT40EH-AL, XT40EH-CH Ask us to source it →
Y-X0155 Parallel key S.Steel XT40EH-AL, XT40EH-CH Ask us to source it →
Y-X0156 Cone point set screw S.Steel XT40EH-AL, XT40EH-CH Ask us to source it →
Y-X0196 Compression spring S.Steel XT40EH-AL, XT40EH-CH Ask us to source it →
Y-X0208 Screw S.Steel XT40AL, XT40CH, XT40R Ask us to source it →
Y-X0273 Screw S.Steel XT40EH-AL, XT40EH-CH Ask us to source it →
Y-X0892 Self-Locking nut S.Steel XT40EH-AL, XT40EH-CH Ask us to source it →
Y-X1025 Cone point set screw S.Steel XT40EH-AL, XT40EH-CH Ask us to source it →
Y-X1209 S.Steel washer S.Steel XT40AL, XT40CH, XT40R Ask us to source it →

One line per Antal code across all the sheets on this page; "Used in" names the sheet (model) where the code appears. Codes ending in CH are the chromed versions; codes ending in P are the Race (Peek) roller bearings. Quantities and exploded positions are in each PDF.

Parts List in the 2013 Manual (rev. 21-nov-2013)

N° Description Material Code
01 Ring tool S.Steel A4028
02 Upper ring S.Steel
03 Upper ring washer Plastic
04 ST arm Aluminium SAN0533
05 Stripper Plastic
06 Screw S.Steel
07 Upper disk Aluminium SAN0687
08 Plastic plug Plastic
09 Screw S.Steel
10 Washer S.Steel
11 ST spring S.Steel
12 Central disk Aluminium SAN0530
13 Lower disk Aluminium SAN0532
14 ST disk spacer Plastic
15 Drum Aluminium SAN0535
16 Roller bearing S.Steel B7020
17 Roller bearing S.Steel B7035
18 Washer Plastic
20 Screw S.Steel
21 Screw S.Steel
22 Stem Bronze
26 Half-ring Bronze
27 Main shaft S.Steel
28 Pawl spring S.Steel
29 Pawl Bronze
30 Seeger S.Steel
31 Roller bearing S.Steel B4234
33 Washer S.Steel
34 Washer Plastic
35 Gear "A2" Bronze
36 Washer S.Steel
37 Gear "A1" Bronze
38 Washer S.Steel
39 Screw S.Steel
40 Spindle S.Steel
41 Base Aluminium SAN0536
42 Nut S.Steel
43 Gear "B2" Bronze
44 Gear "B1" Bronze
45 Spindle "B" S.Steel
46 Washer Plastic
47 Gear spacer Plastic
48 Gear "D1" Bronze
49 Spindle "D" S.Steel
50 Washer Plastic

XT40AL list; 19, 23–25 and 32 are not present. XT40R differences: 19 shaft bush (plastic), 22 stem (aluminium, SAN0534), 24 roller bearing (Peek), 25 seeger, 26 half-ring (chromed), 27 light shaft, 31 roller bearings (Peek, 2), 32 washer (C.F.). XT40CH difference: 15 drum (bronze). For winches built to this list, quote the item number and description when ordering.

Warranty

  • Antal guarantees its equipment free of defects in material and workmanship for 3 years from the date of purchase; defective parts are repaired or replaced by Antal.
  • Not covered: incorrect installation, use in applications it is not intended for, loads above the stated loads, lack of maintenance, corrosion, U-V degradation and normal wear and tear.
  • Products under warranty claim are returned to Antal for examination; installation and shipping costs are not covered.

Need a part that isn't listed? Ask us to source it and quote the part number from the PDF.

Products in this Manual