Lewmar Winch Service Manual – Part 2 (PDF)

SERVICE MANUAL

Strip, service and re-assemble the 1970s Lewmar winches: single, two and three speed, self-tailing 16ST to 65ST, the No. 80 grinder and the halliard reels. Service intervals, tools, lubricants, exploded views, full parts lists and spare parts kit numbers.

DocumentLewmar Winch Service Manual Volume II

FormatPDF · 62 pages · 7.8 MB

LanguageEnglish

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Parts: 1 & 2 Speed Products

This manual is split into 7 pages: Part 1 → · Part 2 · Part 3 → · Part 4 → · Part 5 → · Part 6 → · Part 7 →

Parts Lists: Single and Two Speed

Nos. 6 and 7 share one drawing, as do Nos. 8 and 10. The handwritten notes on the scanned copy are not reproduced.

No. 6 (single speed)

Item	Part no.	Description
1	15006001	Centre Stem	Ask us to source it →
2	15006005	Key	View part →
3	1260/7	Pawl Spring	Ask us to source it →
4	1260/8	Pawl	Ask us to source it →
5	15006004	Washer	Ask us to source it →
6	15006102	Drum, Bronze	Ask us to source it →
6	15006202	Drum, Alloy	Ask us to source it →
7	15006003	Spindle	Ask us to source it →
8	15006006	Top Cap	Ask us to source it →
9	B2075	Circlip	Ask us to source it →

No. 7 (single speed)

Item	Part no.	Description
1	15007001	Centre Stem	Ask us to source it →
2	15010005	Key	View part →
3	1260/7	Pawl Spring	Ask us to source it →
4	1260/8	Pawl	Ask us to source it →
5	15006004	Washer	Ask us to source it →
6	15008102	Drum, Bronze	Ask us to source it →
6	15008202	Drum, Alloy	Ask us to source it →
7	15006003	Spindle	Ask us to source it →
8	15006006	Top Cap	Ask us to source it →
9	B2075	Circlip	Ask us to source it →

No. 8 (single speed)

Lewmar No. 8 (single speed) exploded view

Item	Part no.	Description
1	15008001	Centre Stem	Ask us to source it →
2	15008005	Key	View part →
3	1260/7	Pawl Spring	Ask us to source it →
4	1260/8	Pawl	Ask us to source it →
5	15008102	Drum, Bronze	Ask us to source it →
5	15008202	Drum, Alloy	Ask us to source it →
6	15006006	Top Cap	Ask us to source it →
7	B2075	Circlip	Ask us to source it →
8	15008003	Spindle	View part →
9	15008007	Roller Bearing Assembly	Ask us to source it →
10	15008004	Drum Washer	View part →

No. 10 (single speed)

Item	Part no.	Description
1	15010001	Centre Stem	Ask us to source it →
2	15010005	Key	View part →
3	1260/7	Pawl Spring	Ask us to source it →
4	1260/8	Pawl	Ask us to source it →
5	15010102	Drum, Bronze	Ask us to source it →
5	15010202	Drum, Alloy	Ask us to source it →
6	15010006	Top Cap	View part →
7	B2075	Circlip	Ask us to source it →
8	15008003	Spindle	View part →
9	15010007	Roller Bearing Assembly	View part →
10	15010008	Spacer	View part →
11	15010004	Drum Washer	Ask us to source it →

No. 16 (two speed)

Lewmar No. 16 (two speed) exploded view

Item	Part no.	Description
1	B2075	Spirolox Circlip	Ask us to source it →
2	15016006	Top Cap	Ask us to source it →
3A	15016102	Drum (Bronze)	Ask us to source it →
3B	15016202	Drum (Alum)	Ask us to source it →
4	15008004	Washer	View part →
5	18016003	Spindle Assembly	Ask us to source it →
6	15008007	Case Assembly Bearing	Ask us to source it →
7	15016001	Centre Stem	Ask us to source it →
8	15016016	Ratchet Gear	Ask us to source it →
9	15016007	Retaining Plate	Ask us to source it →
10	B2085	Spirolox Circlip	Ask us to source it →
11	15016005	Idler Gear	Ask us to source it →
12	15016004	Idler Spindle	Ask us to source it →
13	15008005	Key	View part →
14	1260/8	Pawl	Ask us to source it →
15	1260/7	Pawl Spring	Ask us to source it →

No. 30 (two speed)

Lewmar No. 30 (two speed) exploded view

Item	Part no.	Description
1	B2075	Spirolox Circlip	Ask us to source it →
2	15010006	Top Cap	View part →
3A	15030102	Drum (Bronze)	Ask us to source it →
3B	15030202	Drum (Aluminium)	Ask us to source it →
4	15008007	Cage Assembly Bearing	Ask us to source it →
5	18030003	Spindle Assembly	Ask us to source it →
6	15008005	Key	View part →
7	15030004	Idler Spindle	Ask us to source it →
8	15030005	Ratchet Gear	Ask us to source it →
9	1260/8	Pawl	Ask us to source it →
10	1260/7	Pawl Spring	Ask us to source it →
11	15030006	Pawl Gear	Ask us to source it →
12	15030001	Centre Stem	Ask us to source it →
13	15030007	Washer	Ask us to source it →

No. 40 (two speed)

Lewmar No. 40 (two speed) exploded view

Item	Part no.	Description
1	B2075	Circlip, Spirolox	Ask us to source it →
2	15010006	Cap	View part →
3	1260/SA1	Spindle Assembly	Ask us to source it →
4	1300/19	Washer	Ask us to source it →
5	1260/SA2	Cage Assembly	Ask us to source it →
6	1260/10	Drum Washer	Ask us to source it →
7	1260/6	Gear Spindle	Ask us to source it →
8	1260/4	Pawl Gear	Ask us to source it →
9	1260/7	Spring	Ask us to source it →
10	1260/8	Pawl	Ask us to source it →
11	1260/5	Ratchet Gear	Ask us to source it →
12	1260/9	Gear Washer	Ask us to source it →
13	1260/19	Tab Washer	Ask us to source it →
14	1260/1	Centre Stem	Ask us to source it →
15A	1260/2	Drum, Bronze	Ask us to source it →
15B	1255/2	Drum, Alloy	Ask us to source it →
15C	1360/2	Drum, Stainless Steel	Ask us to source it →
16	1260/11	Tube Spacer	Ask us to source it →

No. 43 (two speed)

Lewmar No. 43 (two speed) exploded view

Item	Part no.	Description
1	B2075	Circlip, Spirolox	Ask us to source it →
2	15010006	Cap	View part →
3	1264/SA1	Spindle Assembly	Ask us to source it →
4	1300/19	Washer	Ask us to source it →
5	1264/6	Gear Spindle	Ask us to source it →
6	1264/4	Pawl Gear	Ask us to source it →
7	1260/7	Spring	Ask us to source it →
8	1264/8	Pawl	Ask us to source it →
9	1264/5	Ratchet Gear	Ask us to source it →
10	1264/7	Washer	Ask us to source it →
11	1260/19	Tab Washer	Ask us to source it →
12	1300/21	Washer	Ask us to source it →
13	1264/SA2	Cage Assembly	Ask us to source it →
14	1264/1	Centre Stem	Ask us to source it →
15	1260/10	Drum Washer	Ask us to source it →
16	1287/SA1	Cage Assembly	Ask us to source it →
17	1260/SA2	Cage Assembly	Ask us to source it →
18	1264/10	Tube Spacer	Ask us to source it →
19A	1264/2	Drum, Bronze	Ask us to source it →
19B	1294/2	Drum, Alloy	Ask us to source it →
19C	15043302	Drum, Stainless Steel	Ask us to source it →
20	1260/8	Pawl	Ask us to source it →