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OWNER'S MANUAL

Technical data, model code, gypsies, installation, DC/AC/hydraulic wiring, use, maintenance and spare parts for the Quick Regal RG5 vertical windlass (1700, 2000, 2300, 3000 W, 3000 W AC and hydraulic), with the X and Y drilling templates.

DocumentQuick Regal RG5 Vertical Windlass User's Manual
FormatPDF · 36 pages · 3.5 MB
LanguageEnglish
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Owner's ManualPDF · 36 p.Drill template 1700–3000 X (right chain pipe, A3, 1:1)PDF · 1 p.Drill template 1700–3000 Y (left chain pipe, A3, 1:1)PDF · 1 p.
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Quick Regal RG5 Vertical Windlass — User's Manual

Technical Data

Model code example RG5 17 12 D X: RG5 (stainless steel base with chain pipe), motor output (17 = 1700 W, 20 = 2000 W, 23 = 2300 W, 30 = 3000 W), voltage (12 = 12 V, 24 = 24 V, TR = 230 V / 400 V), D = drum / – = no drum, X = right chain pipe / Y = left chain pipe.

RG5 X/Y - / D 1700W 12V 1700W 24V 2000W 24V 2300W 24V 3000W 24V
Maximum pull 1100 Kg (2425,1 lb) 1200 Kg (2645.5 lb) 1260 Kg (2777.8 lb) 2400 Kg (5291.1 lb) 3100 Kg (6834.3 lb)
Maximum working load 470 Kg (1036,2 lb) 570 Kg (1256.6 lb) 750 Kg (1653.5 lb) 850 kg (1873.9 lb) 1200 kg (2645.5 lb)
Working load 155 Kg (341,7 lb) 190 Kg (418.9 lb) 250 kg (551.1 lb) 285 Kg (628.3 lb) 400 kg (881.8 lb)
Current @ working load 175 A 100 A 115 A 120 A 145 A
Maximum chain speed 36,1 m/min (118,4 ft/min) 38,3 m/min (125.6 ft/min) 41,2 m/min (135.2 ft/min) 41,2 m/min (135.2 ft/min) 39,2 m/min (128.6 ft/min)
Chain speed @ working load 20,6 m/min (67,6 ft/min) 20,8 m/min (68.2 ft/min) 22,3 m/min (73.2 ft/min) 23,3 m/min (76.4 ft/min) 19,3 m/min (63.3 ft/min)
Motor cable size 50 mm² (AWG 0) 25 mm² (AWG 3) 35 mm² (AWG 2) 35 mm² (AWG 2) 50 mm² (AWG 0)
Weight without / with drum 34,6 / 39,0 kg 34,6 / 39,0 kg 39,5 / 43,9 Kg 48,7 / 53,1 Kg 59,4 / 63,8 Kg

Deck thickness 40 ÷ 80 mm (1" 9/16" ÷ 3" 5/32). Current after an initial period of use; speeds with a 12/13 mm chain gypsy (the 1700W 12V speeds are printed in m/mm). Cable size is the minimum for a total length L < 20 m. Shafts and studs for thicker decks on request.

3000W TR (AC) Hydraulic RG5 - / D
Supply / motor 230/400 V Reversible gear-type, 9,6 cc (0,59 in3)
Maximum pull / lifting capacity 2800 Kg (6172.9 lb) 100 bar = 600 kg (1433 lb); 200 bar = 1700 kg (3748 lb)
Maximum working load 930 Kg (2050.3 lb) –
Chain speed 15,4 m/min (50.5 ft/min) max 40 lt/min = 23 mt/min (9,1 USG/min = 76 ft/min) at working load
Weight without / with drum 64,0 / 66,2 kg 29,0 / 34,4 kg (63,9 / 75,8 lb)
Suggested settings – Flow 40 lt/min (9,1 USG/min); max pressure 200 bar (2900 psi)
Gypsy Chain
10 mm - 3/8" 10 mm DIN 766, 10 mm ISO, 3/8" G4, 3/8" BBB
12/13 mm 13 mm DIN 766, 12 mm ISO, 7/16" G4
14 mm 14 mm DIN 766, 14 mm ISO, 1/2" G4

ISO = ISO EN 818-3. The hydraulic parts list names a 17,9CC bidirectional gear motor while the data table gives 9,6 cc: check the motor plate.

In the Box & Tools

  • Electric: windlass (deck unit + motorgearbox), contactor or reversing contactor unit, base gasket, drill template, handle, assembly bolts and screws, manual and warranty.
  • Electric: drill bits Ø 11 mm (7/16") and Ø 19 mm (3/4"); Ø 65 mm (2"1/2) hollow mill; 10, 13 and 17 mm wrenches.
  • Hydraulic: drill bit Ø 15 mm (19/32"); Ø 150 mm (5"29/32) hollow mill; 17 and 19 mm wrenches.
  • Recommended: RL control board (mod. 800), HRC1002 handheld, foot switch (mod. 900), hydraulic-magnetic breaker, CHC1102M / CHC1202M chain counters, RRC R02 / P02 / H02.

Fitting

  • Gypsy aligned with the bow roller; deck faces parallel (or compensated) and deck thickness within the table; nothing obstructing the chain below deck.
  • No flammable materials in the peak or around the motor.
  • Drill four holes with the template, clean and seal the chain hole (marine paint, gel coat or two-pack epoxy), fit the gasket, insert the shaft into the reduction unit, tighten the stud nuts and wire up.
  • Hydraulic: connect the hoses from the selector valve to the hydraulic motor flanges.

Regal 1700 - 2000 - 2300 - 3000 Drilling Templates (X and Y)

A B C D E F G
mm 190 266 Ø65 Ø11 Ø19 59 52
inch 7"31/64 10"15/32 Ø2"1/2 Ø7/16 Ø3/4 2"21/64 2"

Same dimensions on both sheets: X for the right chain pipe, Y for the left (mirror image). C = central cut-out, D = stud holes, E = chain pipe holes, A × B = base outline. A3 sheets at 1:1: print at 100% and check the 100 mm / 4" scale bar before drilling.

Wiring

  • RG5 1700/2000/2300 W: contactor unit T6315-24 (24V); L = L1 + L2 + L3 + L4.
  • RG5 3000 W: reversing contactor unit T6415-24 (24V); L = L1 + L2 + L3 + L4 + L5 + L6.
  • Control fuse 4A (12V) / 2A (24V); hydraulic-magnetic breaker per the data table.
  • 3000 W AC three-phase: 230V motor with FU1 13-25A aM fuses, 400V motor with FU1 8-16A aM fuses (motor max 5,5KW); controls powered from a 24V battery through KM1/KM2 contactors.
  • Hydraulic: selector valve between pressure input, tank and motor; same Quick controls (800 board, HRC 1002, 900 foot switches, chain counters, RRC radio).

Cautions, Use & Troubleshooting

  • Quick windlasses are designed to weigh the anchor only, not to hold loads from storm conditions. Always deactivate the windlass when not in use and check for swimmers before dropping anchor.
  • Fit at least two controls in case one is damaged; use a Quick hydraulic-magnetic (or thermal-magnetic) delayed-action DC breaker as motor protection – it also isolates the control circuit.
  • Mount the (reversing) contactor box where it is protected from water.
  • Once anchored, take the chain onto a chain stopper or bollard; the windlass must never be the only securing device. Isolate it during navigation and secure the chain to a fixed point.
  • Make sure the motor cannot be powered when working the windlass by hand: a remote control (handheld or radio) could start it. Never run it electrically with the handle in the drum or gypsy cover.

Clutch

The clutch cones link the gypsy to the main shaft. Insert the handle in the drum bush or gypsy cover and turn it counter-clockwise to release the clutch; clockwise to re-engage it.

Weighing & Casting

  • Weighing: start the engine, check the clutch is engaged, remove the handle and press UP. Watch the last few metres of chain to avoid damaging the bow.
  • Casting by hand: release the clutch and let the gypsy run; turn the handle clockwise to slow the chain.
  • Casting electrically: press DOWN for a controlled, even release.
  • Once anchored, take the load off the windlass: fasten the chain or secure it to a strong point with a rope.

Troubleshooting

  • Windlass stops but the breaker has not tripped: wait a few seconds and try again – do not keep the button pressed.
  • Breaker tripped: reset it and wait a few minutes before weighing again.
  • Still blocked after several attempts: move the boat to free the anchor.

Maintenance

  • Rinse salt off with fresh water regularly; switch off the motor supply before any manual work.
  • Yearly, drum version: loosen the bush (3) with the handle (1), pull off the drum (4) and top clutch cone (6), loosen screws (18) and remove the chain stripper (19), pull off the gypsy (7).
  • No-drum version: remove the gypsy cover (5) and top cone (6), then the stripper and gypsy as above.
  • Grease the shaft thread (25, 26, 27 or 28) and the gypsy cone seats (6 and 8) with marine grease; clean and grease motor and contactor terminals.

Spare Parts

Quick Regal RG5 exploded view

Quick Regal RG5 motorgearboxes exploded view

Code Description Ref.
FVSSGMSDCPAG300 OSP BUSH SERIES DV CHROMED 1 Ask us to source it →
FVSSMSE30AG0A00 OSP DRUM WINDLASS 3000W DV 2 Ask us to source it →
FVSSB3012130A00 OSP GYPSY 3000W 12MM-13MM AG-R-RG 3A Ask us to source it →
FVSSB3010380A00 OSP GYPSY 3000W 10MM-3/8" AG-R-RG 3B Ask us to source it →
FVSSB3014000A00 OSP GYPSY 3000W 14MM AG-R-RG 3C Ask us to source it →
FVSSCFDV0000A00 OSP KIT CLUTCH CONES DV 4 Ask us to source it →
FVSSSCRG0000A00 OSP KIT ROPE/CHAIN STRIPPER REGAL 5 Ask us to source it →
FVSSBLBBRG00A00 OSP KIT GYPSY REGAL LOCK 6 Ask us to source it →
FVSSCPBBRG00A00 OSP GYPSY COVER RIDER-REGAL 7 Ask us to source it →
FVSSPSCRGY00A00 OSP KIT CHAIN PIPE REGAL Y STAINLESS STEEL 8 Ask us to source it →
FVSSPSCRGX00A00 OSP KIT CHAIN PIPE REGAL X STAINLESS STEEL 9 Ask us to source it →
FVSSTRY20010A00 OSP TOP REGAL 17/2000W Y 10MM-3/8" 10A Ask us to source it →
FVSSTRY20012A00 OSP TOP REGAL 17/2000W Y 12MM-13MM 10B Ask us to source it →
FVSSTRY20014A00 OSP TOP REGAL 17/2000W Y 14MM 10C Ask us to source it →
FVSSTRY30010A00 OSP TOP REGAL 3000W Y 10MM-3/8" 10D Ask us to source it →
FVSSTRY30012A00 OSP TOP REGAL 3000W Y 12MM-13MM 10E Ask us to source it →
FVSSTRY30014A00 OSP TOP REGAL 3000W Y 14MM 10F Ask us to source it →
FVSSTRY20D14A00 OSP TOP REGAL 17/2000W DY 14MM 11A Ask us to source it →
FVSSTRY30D10A00 OSP TOP REGAL 3000W DY 10MM-3/8" 11B Ask us to source it →
FVSSTRY30D12A00 OSP TOP REGAL 3000W DY 12MM-13MM 11C Ask us to source it →
FVSSTRY30D14A00 OSP TOP REGAL 3000W DY 14MM 11D Ask us to source it →
FVSSTRX20010A00 OSP TOP REGAL 17/2000W X 10MM-3/8" 12A Ask us to source it →
FVSSTRX20012A00 OSP TOP REGAL 17/2000W X 12MM-13MM 12B Ask us to source it →
FVSSTRX20014A00 OSP TOP REGAL 17/2000W X 14MM 12C Ask us to source it →
FVSSTRX30010A00 OSP TOP REGAL 3000W X 10MM-3/8" 12D Ask us to source it →
FVSSTRX30012A00 OSP TOP REGAL 3000W X 12MM-13MM 12E Ask us to source it →
FVSSTRX30014A00 OSP TOP REGAL 3000W X 14MM 12F Ask us to source it →
FVSSTRX20D10A00 OSP TOP REGAL 17/2000W DX 10MM-3/8" 13A Ask us to source it →
FVSSTRX20D12A00 OSP TOP REGAL 17/2000W DX 12MM-13MM 13B Ask us to source it →
FVSSTRX20D14A00 OSP TOP REGAL 17/2000W DX 14MM 13C Ask us to source it →
FVSSTRX30D10A00 OSP TOP REGAL 3000W DX 10MM-3/8" 13D Ask us to source it →
FVSSTRX30D12A00 OSP TOP REGAL 3000W DX 12MM-13MM 13E Ask us to source it →
FVSSTRX30D14A00 OSP TOP REGAL 3000W DX 14MM 13F Ask us to source it →

Tops: Y = left chain pipe, X = right chain pipe, D = with drum. Motorgearbox components (items 36–76) are listed by name only in the manual – ask us to source them.

Need a part that isn't listed? Ask us to source it and quote the part number from the PDF.

Products in this Manual