Quick Roy RY6 Vertical Windlass — User's Manual
OWNER'S MANUAL
Technical data, installation, DC and AC wiring, hydraulic version, use of clutch, brake and drum, maintenance and the coded parts list for the Quick Roy RY6 vertical windlass (3000/3500 W 24 V, 4000/5500 W AC and hydraulic).
DocumentQuick Roy RY6 Vertical Windlass User's Manual
FormatPDF · 32 pages · 3.4 MB
LanguageEnglish
Technical Data
Model code examples ROY 30 24 D and ROY 40 TR: ROY (round base in AISI 316 stainless steel and hard-anodized aluminium), motor power (30 = 3000 W, 35 = 3500 W, 40 = 4000 W, 55 = 5500 W), voltage (24 = 24 V, TR = 220 V / 280 V as printed), D = drum / – = no drum.
| ROY - / D | 3000W | 3500W | 4000W | 5500W |
|---|---|---|---|---|
| Motor supply voltage | 24V | 24V | 220/380 V | 220/380 V |
| Maximum pull | 3000 kg (6613,9 lb) | 4000 kg (8818,5 lb) | 4000 kg (8818,5 lb) | 4500 kg (9920,8 lb) |
| Maximum working load | 1200 kg (2645,5 lb) | 1500 kg (3307,0 lb) | 1500 kg (3307,0 lb) | 1700 kg (3747,8 lb) |
| Working load | 600 kg (1322,8 lb) | 700 kg (1532,2 lb) | 700 kg (1532,2 lb) | 800 kg (1763,7 lb) |
| Current @ working load | 173 A | 197 A | 9,0 A | 10,5 A |
| Maximum chain speed | 31 m/min (101,7 ft/min) | 27,6 m/min (90,6 ft/min) | 16,0 m/min (52,5 ft/min) | 16,0 m/min (52,5 ft/min) |
| Chain speed @ working load | 15,1 m/min (49,5 ft/min) | 14,7 m/min (48,2 ft/min) | 15,7 m/min (51,5 ft/min) | 15,7 m/min (51,5 ft/min) |
| Motor cable size | 50 mm | 50 mm | – | – |
| Protection | 100A (Quick) | 100A (Quick) | see connection diagrams (pages 20-21) | see connection diagrams (pages 20-21) |
| Weight without / with drum | 111 / 113 kg | 112 / 114 kg | 105 / 107 kg | 106 / 108 kg |
Deck thickness 30 ÷ 80 mm / 1"3/16 ÷ 3" 5/32 inch. Current after an initial period of use; speeds with a 12/13 mm chain gypsy; cable size is the minimum for L < 20 m. Shafts and studs for thicker decks on request.
| Gypsy | Chain |
|---|---|
| 12/13 mm | 12 mm ISO, 13 mm DIN 766, 7/16" G4 |
| 14 mm / 1/2" | 14 mm DIN 766, 14 mm ISO, 1/2" G4 |
| 16 mm | 16 mm DIN 766, 16 mm ISO |
| Hydraulic ROY - / D | |
|---|---|
| Motor | Reversible gear-type, 17,9 cc (1,09 in3) |
| Lifting capacity | 100 bar = 1400 kg (3087 lb); 200 bar = 2700 kg (5953 lb) |
| Max chain speed @ working load | 50 lt/min = 15 mt/min (11,4 USG/min = 49 ft/min) |
| Deck thickness | 30 ÷ 80 mm |
| Weight without / with drum | 73,5 / 78,5 kg (162,0 / 173,0 lb) |
| Suggested settings | Flow 50 lt/min (11,4 USG/min); max pressure 200 bar (2900 psi) |
In the Box & Tools
- Windlass (deck unit + motorgearbox), contactor unit (RY 3000W) or reversing contactor unit (RY 3500W), base gasket, drill template, handle, assembly bolts and screws, manual and warranty. Hydraulic: no contactor.
- Drill bit Ø 15 mm (19/32"); Ø 150 mm hollow mill; 17 mm and 19 mm wrenches.
- Template in the manual: A/B Ø 15 (Ø 19/32) holes, C Ø 150 cut-out, D Ø 267 (Ø 10"33/64) base. The inch value of C is printed as 5"29/32 in the tools list and 5"5/16 on the drawing.
Fitting
- Gypsy aligned with the bow roller; deck faces parallel (or compensated); thickness within the table; no obstructions below deck (the drawing shows 40 cm (16") of drop).
- Drill four holes with the template, clean and seal the chain hole (marine paint, gel coat or two-pack epoxy), fit the gasket, insert the shaft into the reduction unit, tighten the stud nuts and wire to the contactor.
- Hydraulic: connect the hoses from the selector valve to the motor flanges.
Wiring
- ROY 3000W 24V: contactor unit T6315-24 (24V); L = L1 + L2 + L3 + L4.
- ROY 3500W 24V: reversing contactor unit T6415-24 (24V); L = L1 + L2 + L3 + L4 + L5 + L6.
- Control fuse 2A (24V); 100A Quick breaker for the DC models.
- AC: single-phase diagram for a 230V motor up to 2,2KW (fuses FU1 8-15A aM); three-phase diagram for ROY 4000/5500W 380V (motor 400V, max 5,5KW, fuses FU1 8-16A aM). Controls run from a 24V battery through KM1/KM2 contactors.
- Hydraulic: selector valve between pressure input, tank and motor.
Cautions, Use & Drum
- Quick windlasses are designed to weigh the anchor only, not to hold loads from storm conditions. Always deactivate the windlass when not in use and check for swimmers before dropping anchor.
- Fit at least two controls in case one is damaged; use a Quick hydraulic-magnetic (or thermal-magnetic) delayed-action DC breaker as motor protection – it also isolates the control circuit.
- Mount the (reversing) contactor box where it is protected from water.
- Once anchored, take the chain onto a chain stopper or bollard; the windlass must never be the only securing device. Isolate it during navigation and secure the chain to a fixed point.
- Make sure the motor cannot be powered when working the windlass by hand: a remote control (handheld or radio) could start it. Never run it electrically with the handle in the drum or gypsy cover.
Weighing & Casting
- Clutch (9 and 11): handle in the bush, counter-clockwise to release, clockwise to engage.
- Weighing: start the engine, clutch engaged, brake released, handle removed, press UP. If it stops without tripping, wait and retry; if the breaker trips, reset and wait a few minutes; if still blocked, move the boat.
- Casting by hand: release the clutch and the brake; turn the handle clockwise to slow the chain. Electrically: press DOWN.
Using the Drum (warping)
- First make the anchor and its rode fast to a bitt or strong point.
- Lock the gypsy with the brake, release the clutch (at least 2 turns of the bush anticlockwise), remove the handle and take at least 3 turns of rope on the drum.
- Keep tension on the tail while the windlass runs; varying the tension changes the take-up speed. Keep hands clear of the drum.
- Afterwards, screw the clutch back up (clockwise) and secure the rope to a bitt.
Maintenance & Parts
- Rinse salt off with fresh water regularly; switch off the motor supply before any manual work.
- Yearly, drum version: loosen the bush (2) with the handle (1), pull off the drum (4) and top clutch cone (9), loosen the stripper screws (36 and 34) and remove the rope/chain stripper (33), pull off the gypsy (10).
- No-drum version: loosen the gypsy cover (5), then as above.
- Grease the shaft thread (17 or 20) and the gypsy cone seats (9 and 11); clean and grease motor and contactor terminals.
- Item numbers in the maintenance text are as printed and do not all match the parts list below.
| Code | Description | Pos. | |
|---|---|---|---|
| SPMSH4000000 | Windlass handle | 1 | Ask us to source it → |
| PGR031500000 | O-ring bush | 2 | Ask us to source it → |
| SGMSDDK40000 | Clutch bush "DK" series | 3 | Ask us to source it → |
| MSE40DK00000 | Drum windlass 4000W "DK" | 4 | Ask us to source it → |
| SPMSGB40DK00 | Gypsy cover 4000W "DK" | 5 | Ask us to source it → |
| MSF30AGS0000 | Plug | 6 | Ask us to source it → |
| MSDNSRB40000 | Gypsy cover "DK" insert | 7 | Ask us to source it → |
| MBV0816MXCE0 | Screw M8x16 | 8 | Ask us to source it → |
| SLMSF4000S00 | Top clutch cone 4000W | 9 | Ask us to source it → |
| ZSB401600000 | Gypsy 4000W 16 mm complete | 10A | Ask us to source it → |
| ZSB401213000 | Gypsy 4000W 12-13 mm complete | 10B | Ask us to source it → |
| ZSB401400000 | Gypsy 4000W 14mm complete | 10C | Ask us to source it → |
| SLMSF4000N00 | Bottom clutch cone 4000W | 11 | Ask us to source it → |
| MBR376040X00 | Reinforcement washer | 12 | Ask us to source it → |
| PGPRL4068100 | Oil seal 40x68x10 | 13 | Ask us to source it → |
| MBAN6825Y000 | External circlip | 14 | Ask us to source it → |
| MBAE4017Y000 | Internal circlip | 15 | Ask us to source it → |
| MBJ600800000 | Bearing 6008 | 16 | Ask us to source it → |
| MSAS40460R00 | Shaft series "DK/RY" 4000W | 17 | Ask us to source it → |
| MBH0807140X0 | Key 8x7x140 stainless steel | 18 | Ask us to source it → |
| MBH1008140X0 | Key 10x8x140 stainless steel | 19 | Ask us to source it → |
| MSAS40518R00 | Shaft series "DK/RY" 4000W D | 20 | Ask us to source it → |
| MSVF04DK0000 | Brake belt | 21 | Ask us to source it → |
| MSUPF4000000 | Brake belt pin | 22 | Ask us to source it → |
| MBV0616MXTSC | Screw 6x16 | 23 | Ask us to source it → |
| SPMSGDK00000 | Brake belt casing "DK" | 24 | Ask us to source it → |
| MBR10X000000 | Washer Ø 10 | 25 | Ask us to source it → |
| MSAS40RY0R00 | Brake belt shaft "DK" | 26 | Ask us to source it → |
| MBSC05018A00 | Plug 5x18 | 27 | Ask us to source it → |
| MSVPFDK00000 | Brake belt knob "DK" | 28 | Ask us to source it → |
| MBR06X000000 | Washer Ø 6 | 29 | Ask us to source it → |
| MBD06MXET000 | Nut M6 | 30 | Ask us to source it → |
| MBR051002X00 | Washer | 31 | Ask us to source it → |
| MBV0510MXCE0 | Screw | 32 | Ask us to source it → |
| MBV0880MXCE0 | Screw M8x80 | 33 | Ask us to source it → |
| SPMSN40RYX00 | Rope/chain stripper "RY" S. steel | 34 | Ask us to source it → |
| MBV0845MXCE0 | Screw M8x45 | 35 | Ask us to source it → |
| SPMSC40RY000 | Windlass base series "RY" | 36 | Ask us to source it → |
| MBP121000XF0 | Stud M12x100 | 37 | Ask us to source it → |
| MBSC08016A00 | Plug 8x16 | 38 | Ask us to source it → |
| PGR035000000 | Base insert O-ring | 39 | Ask us to source it → |
| SGMSPB0K4000 | Base insert "DK" 4000W | 40 | Ask us to source it → |
| MBV0825MXCE0 | Screw M8x25 | 41 | Ask us to source it → |
| SGMRFLB40000 | Base insert flange 4000 W | 42 | Ask us to source it → |
| SLMR40TG1100 | Gearbox TG110 | 43 | Ask us to source it → |
| MBR08X000000 | Washer | 44 | Ask us to source it → |
| MBV0825MXE00 | Screw | 45 | Ask us to source it → |
| MBH050515F00 | Key | 46 | Ask us to source it → |
| EMF3024B5000 | Electric motor 3000W | 47 | Ask us to source it → |
| EMF3524B5000 | Electric motor 3500W | 48 | Ask us to source it → |
| EMF40TRB5900 | Electric motor 4000W | 49A | Ask us to source it → |
| EMF55TRB5900 | Electric motor 5500W | 49B | Ask us to source it → |
| ZSLMSHR10000 | Flange / Hydraulic motor (same code printed for both) | 50 / 51 | Ask us to source it → |
| MBV0825MXCE0 | Screw 8x25 (hydraulic motor) | 52 | Ask us to source it → |
Need a part that isn't listed? Ask us to source it and quote the part number from the PDF.
Products in this Manual
