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INSTALLATION MANUAL

Specifications, tightening torques, installation, gearbox orientation, wiring, use, cleaning and the spare-part kits for the Quick Tumbler TB2 to TB7 warping winches (capstans), DC, AC and hydraulic, with the older editions and the 1:1 drill templates.

DocumentQuick Tumbler TB Series (TB2–TB7) Capstan Installation & User's Manual
FormatPDF · 32 pages · 3.5 MB
LanguageEnglish
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Installation ManualPDF · 32 p.Older edition: TB2 500PDF · 36 p.Older edition: TB3/TB4 700–1500PDF · 48 p.Older edition: TB5/TB6 1700–4000 & HydroPDF · 32 p.Older edition: TB7PDF · 24 p.Drill template TB2 500 (1:1)PDF · 1 p.Drill template TB3 700/1000 (1:1)PDF · 1 p.Drill template TB4 1000/1500 (1:1)PDF · 1 p.Drill template TB5 1700/2000 (1:1)PDF · 1 p.Drill template TB6 2300/3000 (1:1)PDF · 1 p.
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Quick Tumbler TB Series (TB2–TB7) Capstan — Installation & User's Manual

Electric TB Technical Data (DC)

Model Power / voltage Max instantaneous pull Max work load Work load Current @ work load (1) Max / work-load speed (2) Min. cable (3) Breaker (4) Weight
TB2 P 500 W 12 V 660 kg (1455.0 lb) 200 kg (440.9 lb) 65 kg (143.3 lb) 80 A 29 m/min (95.1 ft/min) / 19 m/min (62.3 ft/min) 16 mm2 (AWG5) 60 A 9.3 Kg (20 lb)
TB2 P 500 W 24 V 660 kg (1455.0 lb) 220 kg (485.0 lb) 70 kg (154.3 lb) 40 A 29 m/min (95.1 ft/min) / 21.7 m/min (71.2 ft/min) 10 mm2 (AWG7) 40 A 9.3 Kg (20 lb)
TB3 P 700 W 12 V 850 kg (1874 lb) 250 kg (551 lb) 80 kg (176 lb) 90 A 21 m/min (67 ft/min) / 12 m/min (39 ft/min) 25 mm2 (AWG3) 50 A 14.1 kg (31 lb)
TB3 P 700 W 24 V 850 kg (1874 lb) 300 kg (661 lb) 100 kg (220 lb) 55 A 22 m/min (72 ft/min) / 14 m/min (46 ft/min) 10 mm2 (AWG7) 40 A 14.1 kg (31 lb)
TB3 P 1000 W 12 V 1000 kg (2205 lb) 370 kg (816 lb) 120 kg (265 lb) 140 A 25 m/min (82 ft/min) / 16.5 m/min (54 ft/min) 35 mm2 (AWG2) 80 A 15.4 kg (34 lb)
TB3 P 1000 W 24 V 1000 kg (2205 lb) 450 kg (992 lb) 150 kg (331 lb) 80 A 27 m/min (88 ft/min) / 17.5 m/min (57 ft/min) 16 mm2 (AWG5) 50 A 15.4 kg (34 lb)
TB4 1000 W 12 V 1000 kg (2205 lb) 370 kg (816 lb) 120 kg (265 lb) 140 A 25 m/min (82 ft/min) / 17.5 m/min (57 ft/min) 35 mm2 (AWG3) 80 A 17.3 kg (38.1 lb)
TB4 1000 W 24 V 1000 kg (2205 lb) 450 kg (992 lb) 150 kg (331 lb) 80 A 26 m/min (85 ft/min) / 18 m/min (59 ft/min) 16 mm2 (AWG7) 50 A 17.3 kg (38.1 lb)
TB4 1500 W 12 V 1100 kg (2425 lb) 450 kg (992 lb) 150 kg (331 lb) 155 A 25 m/min (82 ft/min) / 16.5 m/min (54 ft/min) 50 mm2 (AWG0) 100 A 21.2 kg (46.7 lb)
TB4 1500 W 24 V 1100 kg (2425 lb) 500 kg (1102 lb) 170 kg (375 lb) 85 A 26 m/min (85 ft/min) / 17 m/min (55.5 ft/min) 25 mm2 (AWG3) 50 A 21.2 kg (46.7 lb)
TB5 1700 W 24 V 1200 kg (2646 lb) 570 kg (1257 lb) 190 kg (419 lb) 100 A 33.1 m/min (108.6 ft/min) / 18.2 m/min (60 ft/min) 25 mm2 (AWG 3) 60 A 30 kg (66.1 lb)
TB5 2000 W 24 V 1260 kg (2778 lb) 750 kg (1653 lb) 250 kg (551 lb) 115 A 35.2 m/min (114.4 ft/min) / 19.9 m/min (65.3 ft/min) 35 mm2 (AWG 2) 80 A 48 kg (106 lb)
TB6 2300 W 24 V 2400 kg (5291 lb) 850 kg (1874 lb) 285 kg (628 lb) 120 A 40 m/min (131.2 ft/min) / 33.1 m/min (108.6 ft/min) 35 mm2 (AWG 2) 80 A 48 kg (105.8 lb)
TB6 3000 W 24 V 3100 kg (6834 lb) 1200 kg (2646 lb) 400 kg (882 lb) 145 A 37.2 m/min (122 ft/min) / 20.2 m/min (66.3 ft/min) 35 mm2 (AWG 2) 100 A 55.9 kg (122.8 lb)
TB7 3500 W 24 V 3500 kg (7716 lb) 1500 kg (3307 lb) 700 kg (1543 lb) 197 A 33.1 m/min (108.6 ft/min) / 18.2 m/min (60 ft/min) 70 mm2 (AWG 2) 150 A 93 kg (205 lb)
  • Deck thickness (5): TB2–TB4 25 ÷ 50 mm (31/32" ÷ 1" 31/32 in); TB5 30÷65 mm (1"3/16 ÷ 2" 5/16); TB6 30÷70 mm (1"3/16 ÷ 2"3/4); TB7 30÷60 mm (1" 3/16 ÷ 2" 5/16). Noise up to 80 DB at one metre.
  • AC three-phase versions: TB5 AC 3000 W (2800 kg / 6173 lb pull, 930 kg max work load, 15 m/min, 49.5 kg); TB6 AC 4000 W (3000 kg / 6614 lb, 1000 kg, 15 m/min, 58 kg); TB7 AC 3000 W / 4000 W (2800 / 3000 kg pull, 930 / 1000 Kg, 15 m/min, 95 / 100 kg).
  • Model code example TB2 P 5 12: series, P = plastic gearbox (none = aluminium), power, voltage.
  • (1) After an initial period of use. (2) Measured on drum diameter. (3) Minimum for a total length L <20m: size the cable to the actual run. (4) DC, delayed (thermal-magnetic or hydraulic-magnetic) breaker. (5) Studs for thicker decks on request.

Hydraulic versions

TB5 HYDRO TB6 HYDRO TB7 HYDRO
Motor Reversible gear type Reversible gear type Reversible gear type
Displacement 9.6 cc (5.9 in3, as printed) 17.9 cc (10.9 in³) 17.9 cc (10.9 in³)
Lifting capacity 2000 kg @ 210 bar 2500 kg @ 250 bar 2500 kg @ 210 bar
Speed at work load 11.5 m/min (37.7 ft/min) 13 m/min (42.6 ft/min) 12.5 m/min (41 ft/min)
Weight 25 kg (55.1 lb) 30 kg (66.1 lb) 81 kg (178.57 lb)
Flow rate (Quick setting) 40 l/min (9.1 USG/min) 55 l/min (13.2 USG/min) 60 l/min (13.2 USG/min)
Maximum pressure 210 bar (3045 psi) 250 bar (3625 psi) 230 bar (3336 psi)

Tools & Requirements

Model Drill bit Hole saw Hex wrench
TB2 Ø 9 mm (23/64") Ø 53 mm (2" 5/64) 10 and 13 mm
TB3 Ø 9 mm (23/64") Ø 65 mm (2" 35/64) 13 mm
TB4 Ø 9 mm (23/64") Ø 75 mm (2" 61/64) 13 mm
TB5 Ø 11 mm (7/16") Ø 95 mm (3" 11/16) 17 mm
TB6 Ø 11 mm (7/16") Ø 105 mm (4" 3/32) 17 mm
TB7 Ø 15 mm (19/32") Ø 190 mm (7" 1/2) 17 mm and 19 mm
Screw M6 M8 M10 M12 M14 M16
Torque (Nm) 6.5 16 31 55 87 135
  • Indicative torques for stainless screws: assess against the material fastened. Tighten in a cross pattern, threadlock the screws supplied and check tightness periodically.
  • Deck faces as parallel as possible (max 5 mm (3/16") out); lack of parallelism costs motor power.
  • Supplied: winch (top + motor gearbox), contactor unit (TB5) or reversing contactor unit, lever, screws, manual, drilling template.
  • Lift heavy units out of the crate with a mechanical aid and slings round the drum.

Procedure

  1. Drill the holes with the template; clean up the passage hole and seal its edges (marine paint, epoxy resin or gel) so the top passes freely.
  2. TB2–TB6: gasket between deck and base, set the top, insert the winch shaft into the gearbox below deck and tighten the screws.
  3. TB7: set the top, offer up the gearbox flange, secure the winch, then fit the gearmotor onto the shaft and tighten.
  4. Electric: connect the power cables (cables not live). Hydraulic: connect the pipes from the distribution valve to the two motor ports.

Motor gearbox orientation

  • Electric gearmotors can be rotated in 45° or 90° steps, hydraulic motors in 90° steps, depending on type.
  • TB2–TB3 flange: flange A fits either side of gearbox B. To change from mode 1 to mode 2, remove screws C and D, turn gearbox B 180° and refit (3÷4,5 Nm). 85mm / max 141,5mm as drawn.

Wiring

  • DC base systems: battery, hydraulic-magnetic breaker, reversing contactor, multi-purpose push-button panel and foot switches; control fuse 4A (12V) / 2A (24V).
  • Total cable length: L = L1 + L2 + L3 + L4 + L5 (TB2), L1–L4 (TB3–TB6 up to 2300W), L1–L6 (TB6 3000W, TB7 3500W).
  • AC versions are wired through the EC-Box controller with a 24V control battery (220V and 400V diagrams in the PDF).
  • Isolate the winch from the electrical system while under way and make the rope fast to a fixed point.

Use

  1. Start the boat engine.
  2. Run the winch from the control, from a position where you can see the work area.
  • If it stops and the breaker has tripped, reset it and wait a few minutes before resuming.
  • Keep hands and objects away from the rope; never run it with the lever in the drum. Isolate the motor before manual use: a remote or radio control could start it.

Periodic Cleaning

  1. Insert the lever (A) into the drum bush (B).
  2. Unscrew it anticlockwise and remove it from the drum (C).
  3. Lift the drum off the shaft (D).
  4. Wash all parts in fresh water and reassemble in reverse order.
  • Strip the drum once a year; grease the shaft thread with high-performance silicone grease. Wash off salt deposits regularly.
  • Any further disassembly by qualified personnel only, with the motor gearbox cold.

Spare Part Kits (OSP)

TB2

Code Description Items
VSSLVSDN000A00 Straight nylon windlass lever 1 Ask us to source it →
FVSSTTB05105A00 Top series TB2 2 to 16, 19 to 21 Ask us to source it →
FVSSBTB20000A00 Base winch series TB2 comp R1 5, 12, 16, 19 to 21 Ask us to source it →
FVSSATB20000A00 Shaft kit TB2 4 to 11, 14 Ask us to source it →
FVSSGMSDCP05000 Drum bush TB2 2 Ask us to source it →
FVSSMSE0800XA00 Windlass drum TB2 3 Ask us to source it →
FVSSMR05TG40B00 Gearbox 500W windlass Quick TG40 R1 17-18, 22-23 Ask us to source it →
FVSSR0512Q00B00 Motorgearbox 500W 12V Quick R1 17-18, 22 to 25 Ask us to source it →
FVSSR0524Q00B00 Motorgearbox 500W 24V Quick R1 15-16, 22 to 25 (as printed) Ask us to source it →
FVSSM0512000A00 Windlass motor 500W 12V 23 to 25 Ask us to source it →
FVSSM0524000A00 Windlass motor 500W 24V 23 to 25 Ask us to source it →

TB3 – TB4 – TB5

Code Description Items
FVSSMSE10AL0A00 Windlass drum TB3 4 Ask us to source it →
FVSSMSE15DN0A00 Windlass drum TB4 4 Ask us to source it →
FVSSMSE30AG0A00 Windlass drum TB5 4 Ask us to source it →
FVSSGMSDCPAL100 Drum bush TB3 2, 3 Ask us to source it →
FVSSGMSDCPDN100 Drum bush TB4 2, 3 Ask us to source it →
FVSSGMSDCPAG300 Drum bush TB5 2, 3 Ask us to source it →
FVSSTTB10130A00 Top series TB3 2 to 16 Ask us to source it →
FVSSTTB15142A00 Top series TB4 2 to 16 Ask us to source it →
FVSSTTB20170A00 Top series TB5 2 to 16 Ask us to source it →
FVSSBTB30000A00 Base winch series TB3 comp 5, 13 to 16, 19 to 21 Ask us to source it →
FVSSBTB40000A00 Base winch series TB4 comp 5, 13 to 16, 19 to 21 Ask us to source it →
FVSSBTB50000A00 Base winch series TB5 comp 5, 13 to 16, 19 to 21 Ask us to source it →
FVSSATB30000A00 Shaft kit TB3 5 to 12 Ask us to source it →
FVSSATB40000A00 Shaft kit TB4 5 to 12 Ask us to source it →
FVSSATB50000A00 Shaft kit TB5 5 to 12 Ask us to source it →
FVSSMR10TG50B00 Gearbox 1000W Quick windlass TG50 17-18, 22 to 24 Ask us to source it →
FVSSMR15TG70A00 Gearbox 1500W Quick windlass TG70 17-18, 22 to 24 Ask us to source it →
FVSSMR17TG70A00 Gearbox 1700W windlass Quick 17-18, 22 to 24 Ask us to source it →
FVSSMR20TG70A00 Gearbox 2000W Quick windlass (*3000W) 17-18, 22 to 24 Ask us to source it →
FVSSR0712Q00A00 Motorgearbox 700W 12V Quick 17-18, 22 to 26 Ask us to source it →
FVSSR0724Q00B00 Motorgearbox 700W 24V Quick 17-18, 22 to 26 Ask us to source it →
FVSSR1012Q00B00 Motorgearbox 1000W 12V Quick 17-18, 22 to 26 Ask us to source it →
FVSSR1024Q00B00 Motorgearbox 1000W 24V Quick 17-18, 22 to 26 Ask us to source it →
FVSSR1512Q00A00 Motorgearbox 1500W 12V Quick 17-18, 22 to 26 Ask us to source it →
FVSSR1524Q00A00 Motorgearbox 1500W 24V Quick 17-18, 22 to 26 Ask us to source it →
FVSSR2024Q00A00 Motorgearbox 2000W 24V Quick 17-18, 22 to 26 Ask us to source it →
FVSSR30TRL00A00 Motor gearbox 3000W 230/400V 17-18, 22 to 26 Ask us to source it →
FVSSRHY70Q00A00 Hydro motor gearbox TB5 18, 22 to 25, 29 to 31 Ask us to source it →
FVSSM0712000A00 Windlass motor 700W 12V 22 to 26 Ask us to source it →
FVSSM0724000A00 Windlass motor 700W 24V 22 to 26 Ask us to source it →
FVSSM1012000A00 Windlass motor 1000W 12V 22 to 26 Ask us to source it →
FVSSM1024000A00 Windlass motor 1000W 24V 22 to 26 Ask us to source it →
FVSSM1512000A00 Windlass motor 1500W 12V 22 to 26 Ask us to source it →
FVSSM1524000A00 Windlass motor 1500W 24V 22 to 26 Ask us to source it →
FVSSM1724000A00 Windlass motor 1700W 24V 22 to 26 Ask us to source it →
FVSSM2024000A00 Windlass motor 2000W 24V 22-23A-24-25-27 Ask us to source it →
FVSSM3085AC0A00 Windlass motor 3000W TR 22-23A-24-25-28 Ask us to source it →
FVSSMHY70Q00A00 Hydro windlass motor TB5 24, 25, 29 to 31 Ask us to source it →

Quick Tumbler TB3 TB4 TB5 exploded view

TB6

Code Description Items
FVSSTTB10130A00 Top series TB6 (code as printed) 2 to 16, 19 to 21 Ask us to source it →
FVSSGMSDCPDK600 Drum bush TB6 2, 3 Ask us to source it →
FVSSMSE06000A00 Windlass drum TB6 4 Ask us to source it →
FVSSBTB60000A00 Base winch series TB6 comp 5 to 7, 20 to 22, 11 to 14 Ask us to source it →
FVSSATB60000A00 Shaft kit TB6 2, 5 to 10 Ask us to source it →
FVSSMR230000A00 Gearbox 2300W windlass 19, 25, 26 Ask us to source it →
FVSSMR300000A00 Gearbox 3000W windlass 19, 25 Ask us to source it →
FVSSMR4TG850A00 Gearbox 4000W TG85 TB6 19, 25 Ask us to source it →
FVSSR2324000A00 Motor gearbox 2300W 24V 19 to 29 Ask us to source it →
FVSSR3024000A00 Motor gearbox 3000W 24V 19 to 31 Ask us to source it →
FVSSR40TRTB6A00 Motor gearbox 4000W 230/400V 19 to 30 Ask us to source it →
FVSSRHYTRTB6A00 Hydro motor gearbox 19 to 34 Ask us to source it →
FVSSM2324000A00 Windlass motor 2300W 24V 23 to 26, 28, 29 Ask us to source it →
FVSSM3024DK0A00 Windlass motor 3000W 24V 28, 31 Ask us to source it →
FVSSM4000AC0A00 Windlass motor 4000W TR 28, 30 Ask us to source it →
FVSSMHYTB600A00 Gear motor 17.9cc (hydro) 23-24-28-32-33-34 Ask us to source it →

Quick Tumbler TB6 exploded view

TB7

Code Description Items
FVSSLVSP00R2A00 Curved windlass lever 1 Ask us to source it →
FVSSGMSDCPTB700 Drum bush TB7 3, 35 (as printed) Ask us to source it →
FVSSMSETB700A00 Drum TB7 3 Ask us to source it →
FVSSTTB70000A00 Top series TB7 2 to 17, 21 to 23, 35 Ask us to source it →
FVSSBTB70000A00 Base winch Tumbler TB7 4 to 9, 11 to 13, 17, 21, 23 Ask us to source it →
FVSSATB70000A00 Shaft kit TB7 11 to 16 Ask us to source it →
FVSSMR400000A00 Gearbox 4000W windlass (*35000 24V, as printed) 24 Ask us to source it →
FVSSR3524DK0A00 Motor gearbox 3500W 24V 23A to 29 Ask us to source it →
FVSSR30TRL00A00 Motor gearbox 3000W TR 24, 28, 30 Ask us to source it →
FVSSR40TR000A00 Motor gearbox 4000W TR 24, 28, 31 Ask us to source it →
FVSSRHYTR000A00 Hydro motor gearbox 24, 28, 32 to 34 Ask us to source it →
FVSSM3524DK0A00 Windlass motor 3500W 24V 29 Ask us to source it →
FVSSM3085AC0A00 Windlass motor 3000W TR 28, 30 Ask us to source it →
FVSSM4000AC0A00 Windlass motor 4000W TR 28, 31 Ask us to source it →
FVSSMHYTB700A00 Gear motor 17.9CC (hydro) 23A, 25 to 28, 32, 33, 34 Ask us to source it →

Straight nylon lever VSSLVSDN000A00 fits TB2–TB5. Item numbers refer to the exploded views in the PDF; the manual also lists the TB8 and TB9 kits.

Drill Templates and Older Editions

  • Separate 1:1 drilling templates for TB2 500, TB3 700/1000, TB4 1000/1500, TB5 1700/2000 and TB6 2300/3000 are in the downloads: print at 100% and check the 100 mm / 4" scale bar before drilling.
  • The TB6 2300/3000 template (A3, 1:1) gives holes A 11 (ø7/16) with B 105 (4" 1/8) and C 175 (6" 7/8) as dimensioned.
  • Older single-model editions (TB2 500, TB3/TB4 700–1500, TB5/TB6 1700–4000 & Hydro, TB7) are kept as extra downloads for earlier units.

Need a part that isn't listed? Ask us to source it and quote the part number from the PDF.

Products in this Manual