Ronstan 45QT & 50QT E2+ 3-Speed Electric Orbit Winch 2 (PDF)

OWNER'S MANUAL

Installation, Power Kit conversion, three-speed operation, wiring, status codes, servicing and parts for the Ronstan E2+ electric motor unit on the 45QT and 50QT three-speed Orbit Winches™, 12V and 24V.

DocumentRonstan 45QT & 50QT E2+ 3-Speed Electric Orbit Winch Product Manual

FormatPDF · 31 pages · 9.2 MB

LanguageEnglish

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Ronstan 45QT & 50QT E2+ 3-Speed Electric Orbit Winch — Product Manual

This manual is split into 2 pages: Part 1 → · Part 2

Exploded Views & Parts Lists

Winch

Ronstan 45QT and 50QT E2+ 3-speed Orbit Winch exploded view

Part No.	Item	Description
996152	1	Self-tailing arm assembly, 45QT, 3-Speed	Ask us to source it →
996145	1	Self-tailing arm assembly, 50QT, 3-Speed	Ask us to source it →
996065	2	Closing washer	Ask us to source it →
996063	3	Screw	Ask us to source it →
996015	4	Locking pin	Ask us to source it →
NU4	5	Nut	Ask us to source it →
996138	6	Self tailer & QuickTrim™ assembly	Ask us to source it →
996055	7	Rope splitter	Ask us to source it →
996070	8	Drum	Ask us to source it →
996137	9	Roller bearing assembly	Ask us to source it →
996142	10	Ball bearing race assembly	Ask us to source it →
996232	11	Shaft assembly	Ask us to source it →
SC5-820	12	Screw	Ask us to source it →
DIN433-M8-WASHER	13	Washer	Ask us to source it →
716501	14	Shaft bearing	Ask us to source it →
996056	15	Centre stem	Ask us to source it →
996074	16	Bearing	Ask us to source it →
893200	17	Top hat bearing insert	Ask us to source it →
996113	18	Drive gear	Ask us to source it →
996112	19	Dowel pin	Ask us to source it →
92391A014	20	Retaining clip	Ask us to source it →
996144	21	Ratchet gear assembly	Ask us to source it →
981410	21.1	Bush	Ask us to source it →
996081	21.2	Gear	Ask us to source it →
713200	21.3	Pawls	Ask us to source it →
713300	21.4	Pawl springs	Ask us to source it →
996082	21.5	Ratchet gear	Ask us to source it →
524300	21.6	Washer	Ask us to source it →
996080	21.7	Gear axle	Ask us to source it →
996077	22	Base plate	Ask us to source it →
996073	23	Bearing	Ask us to source it →
996078	24	Axle pin	Ask us to source it →
996089	26	Top clutch	Ask us to source it →
996112	27	Key	Ask us to source it →
996143	28	Overdrive gear sub-assembly	Ask us to source it →
SC12-306	28.1	Screw	Ask us to source it →
WSS-03	28.2	Washer	Ask us to source it →
713200	28.3	Pawls	Ask us to source it →
713300	28.4	Pawl springs	Ask us to source it →
996115	28.5	Retaining disc	Ask us to source it →
996091	28.6	Clutch	Ask us to source it →
996092	28.7	Ratchet gear	Ask us to source it →
996098	29	Thrust washer	Ask us to source it →
GS88	30	Grub screw	Ask us to source it →
996023	31	Spring	Ask us to source it →
996088	32	Plunger	Ask us to source it →
996096	33	Overdrive button	Ask us to source it →
996096	34	Overdrive plunger	Ask us to source it →
SC5-616	35	Screw	Ask us to source it →
996473	36	Drive shaft water plug (included with the Power Kit when converting a manual winch)	Ask us to source it →
996208	36.1	O-Ring	Ask us to source it →
RA710052	–	Winch Pawl & Spring Kit (8 pawls, 16 springs)	View part →
RA500001-1	–	Andersen / Ronstan Winch Grease: the only grease to use when servicing	Ask us to source it →

E2+ Motor Unit

Ronstan 45QT and 50QT E2+ motor unit exploded view

Part No.	Item	Description
996485	25	Central gear sub-assembly, 50QT	Ask us to source it →
996484	25	Central gear sub-assembly, 45QT	Ask us to source it →
996114	25.1	Ratchet gear	Ask us to source it →
713300	25.2	Pawl springs	Ask us to source it →
713200	25.3	Pawls	Ask us to source it →
996186	25.4	Lower shaft	Ask us to source it →
996480	25.5	Gear, 45QT	Ask us to source it →
996479	25.5	Gear, 50QT	Ask us to source it →
996265	25.6	Spacer	Ask us to source it →
996208	25.7	O-Ring	Ask us to source it →
996265	25.8	O-Ring (as printed)	Ask us to source it →
777470	37	Motor E2+ 1000W 12V, incl. Controller	Ask us to source it →
777480	37	Motor E2+ 1000W 24V, incl. Controller	Ask us to source it →
996209	38	Standard gear box unit for 45/50QT	Ask us to source it →
996481	39	Disconnection rod with circlip	Ask us to source it →
996202	40	Clutch plunger pin	Ask us to source it →
ISO7380-A4-M6X16	41	Screw	Ask us to source it →
SIN125-A4-⌀6.4	42	Washer	Ask us to source it →
823100	43	Bush	Ask us to source it →
996482	22	Deck plate 45/50QT	Ask us to source it →
780232	44	Lip seal	Ask us to source it →
RD100169	45	Sealing ring	Ask us to source it →
996207	46	O-Ring	Ask us to source it →
DIN912-A4-M6x55	47	Screw	Ask us to source it →
990991	48	Gear clamp ring	Ask us to source it →
823100	49	Bush	Ask us to source it →
996198	50	Drive shaft housing	Ask us to source it →
532608	51	Washer	Ask us to source it →
996199	52	Upper motor clutch	Ask us to source it →
996201	53	Motor clutch drive shaft	Ask us to source it →
780218	54	Spring	Ask us to source it →
DIN912-A4-M4X6	55	Screw	Ask us to source it →
996200	56	Lower motor clutch	Ask us to source it →
DIN6885-A-8X7X35	57	Key	Ask us to source it →
DIN933-A4-M6X20	58	Screw	Ask us to source it →
DIN439-A4-M6	59	Nut	Ask us to source it →
RA582000	A1	Push button, with plastic cover	Ask us to source it →
735050	A2	Push button gasket	Ask us to source it →
996231	A3	Push button label set	Ask us to source it →
RD100025	A4	Screw M4 x 20 CSK Cross Head	Ask us to source it →
996230	A5	Drilling template, 45/50QT E2+	Ask us to source it →
996377	A6	Product Manual	Ask us to source it →

Part numbers as printed. When supplied as an E2+ electric winch, the deck plate comes fitted to the winch to keep the gears and internal parts captive.

Sold Separately

Part No.	Description
RA582010	Push button, with stainless steel cover	Ask us to source it →
RA582020	Push button, with stainless steel cover with hole	Ask us to source it →
RA590070	Circuit breaker 70Amp (suits 45/50QT E2 24 Volt)	Ask us to source it →
RA590150	Circuit breaker 150Amp (suits 45/50QT E2 12 Volt)	Ask us to source it →

Safety Notices

Do not install or operate the winch before reading and fully understanding the product manual. Winches are very powerful: used improperly they can cause significant damage and/or serious injury.
Every operator must understand proper operation and the hazards. Keep children and anyone not qualified clear of the winch and of any rigging or fittings under load; tie back long hair and loose clothing.
Remove winch handles when not in use. On an electric winch, turn off power when not in use, before any maintenance, and before clearing a rope override or other fault.
Lifting operations: never operate with the rope in the self tailer, and never use the self tailer as a cleat for a rope that lifts or suspends anything. Two persons, constant visual contact with the load, and the rope tied off or led to a cleat or bollard.

Need a part that isn't listed? Ask us to source it and quote the part number from the PDF.