The RA Furling Mast
Discontinued model — documents and spare parts as printed. Spare parts list: see the RB/RC page (RA–RC list).
A main reefing and furling system whose roller mechanism is based on Furlex. The halyard swivel bearing spreads load over the whole ball race; the whole reefing mechanism can be removed for service, and all screws go into stainless inserts. An extra luff groove takes a storm trysail, spare main or a rope-luff foresail. Components: luff extrusion in the sail compartment, cable conduit, reefing winch and roller mechanism at the foot, upper and lower greasing holes, sail feeder, clew outhaul car, halyard swivel, masthead bearing, 2:1 topping lift and an extra sheave box for a furling-jib halyard.
Maintenance & Dismantling
- At least once a year grease all bearings with Selden grease 312-501 (a tube comes with the mast): halyard swivel (best when opposite the sail-feed inspection hole); upper bearing of the roller mechanism (remove the upper oval plug, lift the rubber boot); bevel gears and ball bearing (lower oval plug level with the reefing winch).
- If the gear gets stiff after several years, dismantle, clean out old grease and re-lubricate.
Removing the gear (mast horizontal)
- Remove the upper plug.
- Free the extrusion from the reefing unit through the greasing aperture: lower split pin and clevis pin out.
- Unbolt the reefing unit (4 bolts) and remove it – possible with the mast rigged.
- Remove the nuts on top of the head box and lift it off.
- Pull the luff extrusion out a little and remove the split pins holding the plastic bushing.
- Slide the halyard swivel off the extrusion.
Dismantling bearing units
- Work on a clean unbroken surface and lay parts out in order – the bearings contain many small parts.
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Gear (5 mm (3/16") punch, Phillips screwdriver): drive out the spring cotter of the upper bevel gear, draw the shaft out; drive out the lower bevel-gear cotter and pull the gear; remove the four bolts and the reefing-winch cover. Clean bearings, races, gears and ratchets in white spirit; grease the ratchets and bevel teeth; a layer of grease in the cupped race holds the balls on reassembly.
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Halyard swivel (2 small screwdrivers): press two diagonally opposite snap-locks outwards, turn the component 90°, slide it about 10 mm (3/8") over the bayonet, turn back 90° and lift off with one ball race, then the other. Clean, reassemble in reverse, check the snap-locks are fully home.
Remember: roll the sail onto the starboard side (winch clockwise), keep the leech tight with the topping lift, lock the winch in heavy wind and when leaving the boat, and keep a stopper knot in the topping lift.