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INSTRUCTIONS

Selden's workshop procedure for swaging wire terminals: marking the wire and terminal, swaging, and the diameter and swage-length checks for 3 to 19 mm wire.

DocumentSelden Swaging of Wire Terminals Instructions
FormatPDF · 3 pages · 0.5 MB
LanguageEnglish
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Selden Swaging of Wire Terminals — Instructions

Marking the Wire

  • Template V-1117 is recommended: insert the wire into the matching tube (3-16mm) against the end stop and make two marks across and one along the wire.
  • Without the template, use the terminal: mark (1) at the terminal hole depth, then mark (2) 2x the wire diameter back from (1), joined by a line along the wire.

Marking the Terminal

  1. Lay the wire alongside the terminal with mark (1) at its edge; mark the terminal at the wire end (3).
  2. Turn the terminal 90° and mark (4), the start point for swaging.
  3. Push the wire fully in: mark (1) must still be visible.

Swaging and Checks

  • Start swaging at mark (4), with mark (1) at the terminal edge. After swaging only mark (2) should be visible.
  • Measure the diameter in 3 places: 90° to the "wings" and close to the wings on each side; the smallest must be within table 1.
  • If the swaged wire goes into a Furlex, swage the terminal two times to make it round, turning it 90° first.

Table 1 – Diameter After Swaging (one pass)

Wire Ø Terminal Ø (tolerance 0 / −)
3 5,56 (-0,13)
4 6,35 (-0,13)
5 7,95 (-0,13)
6 11,13 (-0,18)
7 12,70 (-0,20)
8 14,30 (-0,20)
10 15,88 (-0,20)
12 19,05 (-0,23)
14 22,22 (-0,23)
16 25,40 (-0,25)
19 30,70 (-0,34)

Table 2 – Swage Length L

Wire Ø Hole depth L min L max
3 38 36 41
4 44,5 42 48
5 50 47 54
6 62 58 67
7 65 61 70
8 73 69 79
10 87 82 94
12 104 98 112
14 127 119 137
16 190 181 205
19 210 200 227

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