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DRILL TEMPLATE

Selden drilling templates for the Series-S, Series-E, Erev and E40i winches and the older Winch 30 to 52: hole sizes and which template fits which winch. Print each one at 100% and check its printed scale before drilling.

DocumentSelden Winch Drilling Templates Instructions
FormatPDF · 1 page · 0.1 MB
LanguageEnglish
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Drill TemplatePDF · 1 p.S40PDF · 1 p.E40, E40revPDF · 1 p.S46, S52, E46, E52, E46rev, E52revPDF · 1 p.S60, S66, E60, E66, E60rev, E66revPDF · 1 p.E40iPDF · 1 p.Older version (Winch 30)PDF · 1 p.Older version (Winch 40)PDF · 1 p.Older version (Winch 46)PDF · 1 p.Older version (Winch 52)PDF · 1 p.
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Selden Winch Drilling Templates — Instructions

Templates and Hole Sizes

Template Winches Holes Through hole Thread Other
597-198-E S30 5x Drill 7 M6: drill 5 Winch drum 139mm
597-509-E S40 4x Drill 9 M8: drill 6.8 Winch drum 152mm
597-510-E E40, E40rev 5x Drill 7 M6: drill 5 Winch drum 152mm; hole for motor unit 105-108mm
597-511-E S46/52, E46/52, E46/52rev 5x Drill 9 M8: drill 6.8 Winch drum 184mm; motor hole 105-108mm (electric winch only)
597-512-E S60/66, E60/66, E60/66rev 5x Drill 11 M10: drill 8.5 Winch drum 245mm; motor hole 105-108mm (electric winch only)
597-291-E E40i 5XØ7 Ø16 cable hole; base Ø167
595-687-E Winch 30 (older) Drilling diameter Ø7 mm
595-688-E Winch 40 (older) Drilling diameter Ø7 mm
595-689-E Winch 46 (older) Drilling diameter Ø9 mm
595-690-E Winch 52 (older) Drilling diameter Ø9 mm

S40 template 597-509 must not be used for the E40 (the E40 manual says so) – use 597-510. Drill sizes in mm. The E40i figures are read from the drawing.

Before You Drill

  • Print the PDF at actual size (1:1, no scaling) and verify the printed scale of the template before attempting any installation.
  • The small "top view" on the S/E templates is a reduced drawing (marked 1:2 or 1:3) for orientation only – drill from the full-size outline.
  • Each template shows the line load direction and the winch drive gear: orient the template so the line enters on the load side.
  • The older Winch 30 to 52 templates mark the rope entry position on the drum for optimal performance.
  • Mark the hole centres, use a smaller drill for marking, then drill to the size for through-bolting or for tapping.

Need a part that isn't listed? Ask us to source it and quote the part number from the PDF.

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