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CATALOGUE

The full Hayn marine wire rigging catalogue: 316 stainless wire rope, swage fittings, turnbuckles, Hi-MOD compression terminals and failsafe insulators, threaded fittings, lifeline hardware, pins, shackles and swaging / Handy Crimp tools – with dimensions, weights and part numbers. Use it to identify the fitting on your rig and order the exact match.

DocumentHayn Wire Rigging Catalogue
FormatPDF · 88 pages · 11.3 MB
LanguageEnglish
Download PDFView Collection
ContentsSwage TableWire RopeHi-MOD ConesProducts
Hayn Wire Rigging Catalogue

What the Catalogue Covers

  • Wire rope & swage fittings (p. 6–19): swage dimensions table, stainless wire rope, swage marine eyes, rigging toggles, rigging studs, forks, aircraft eyes / forks, stemball terminals, "T" terminals, shroud terminals, rigging adjusters.
  • Turnbuckles (p. 20–33): toggle jaw / eye toggle jaw / eye to swage, fork and stemball with open body, toggle jaw to toggle jaw, open and closed bodies, turnbuckle bodies.
  • Hi-MOD compression terminals & failsafe insulators (p. 34–43): introduction and installation, cone configuration chart, compression eyes, studs, toggles, forks, extenders / splice links, failsafe backstay insulators.
  • Threaded fittings (p. 44–48): threaded eye toggle jaws, T-bolt toggle jaws, eye rods / forks, threaded stemballs.
  • Lifeline hardware (p. 50–67): adjusters, studs, toggle jaws, deck toggle jaws, lifeline turnbuckles (toggle jaw, gate eye and deck toggle to swage, open and closed body), gate eyes, pelican hook bodies, positive locking pelican hooks, termination studs.
  • Additional hardware & tools (p. 68–85): shackles, strap style eye jaw toggles, double jaw and eye jaw toggles, clevis and rigging pins, cotter pins, nuts and ring pins, pad eye, stanchion eyes, pulpit anchor, hold collars, thimbles, stay extenders, swaging equipment, Handy Crimp tools, cable cutters and Handy Crimp instructions.

Dimension letters used in every table (p. 4): A jaw depth, B body diameter, C fully closed, D pin or hole diameter, E jaw gap, F jaw / eye width, G grip length, H hardware factor, HD head diameter, HT head thickness, J eye / boss width, L length, O fully open, P thread size, pitch and direction, R retaining pin hole, T thread length, W wire diameter.

Swage Dimensions Table (Imperial Wire)

Wire Ø Before swage O.D. (in) After swage O.D. (in) Hole Ø (in) Hole depth, rigging Hole depth, lifeline
1/16" 0.218 - 0.213 0.190 - 0.185 0.078 7/8" –
3/32" 0.218 - 0.213 0.190 - 0.185 0.109 1-1/4" –
1/8" 0.250 - 0.245 0.219 - 0.214 0.141 1-1/2" 7/8"
5/32" 0.297 - 0.292 0.250 - 0.245 0.172 1-3/4" 1-1/8"
3/16" 0.359 - 0.354 0.313 - 0.308 0.203 2" 1-1/8"
7/32" 0.427 - 0.422 0.375 - 0.368 0.234 2-1/4" –
1/4"* 0.494 - 0.489 0.438 - 0.431 0.265 2-1/2" 1-5/8"*
9/32" 0.563 - 0.558 0.500 - 0.492 0.297 2-3/4" –
5/16" 0.635 - 0.630 0.563 - 0.554 0.328 3" –
3/8" 0.703 - 0.698 0.625 - 0.618 0.390 3-1/2" –
7/16" 0.781 - 0.773 0.688 - 0.680 0.453 4-1/2" –
1/2" 0.844 - 0.839 0.750 - 0.741 0.531 5" –
9/16" 0.984 - 0.979 0.875 - 0.866 0.593 5-1/2" –
5/8" 1.109 - 1.104 1.000 - 0.990 0.656 6-1/4" –
3/4" 1.359 - 1.354 1.250 - 1.238 0.781 7-1/2" –
7/8" 1.593 - 1.583 1.437 - 1.425 0.933 9-5/8" –
1" 1.812 - 1.802 1.625 - 1.613 1.062 11-1/2" –

Outer dimensions of the swage before and after swaging with the correct die set. *1/4" and 6mm lifeline fittings use 7/32" (5.5mm) swager dies and specifications. The metric table (1.5 mm to 26 mm wire) is on the same page (p. 7).

316 Stainless Steel Wire Rope – Nominal Breaking Strength (lbs)

Wire Ø 1 x 19 7 x 19 7 x 7
1/16" 445 – 335
3/32" 1,068 700 806
1/8" 1,869 1,328 1,434
5/32" 2,937 2,074 2,211
3/16" 4,183 2,963 3,218
7/32" 5,607 4,056 –
1/4" 7,298 5,308 5,728
9/32" 9,261 – –
5/16" 11,125 8,290 8,090
3/8" 15,575 11,951 11,494
7/16" 20,025 – –
1/2" 25,116 – –
9/16" 28,649 – –
5/8" 45,194 – –

High-tensile ANSI 316 stainless steel; meets or exceeds BSMA 29 tolerances and conforms to ASTM A492 and FED-RR-W-410F. Vinyl-coated 7x7 lifeline wire (white, clear or black jacket) is also listed on p. 8 with the same breaking strengths as bare 7x7.

Hi-MOD Cone & Crown Ring Chart (1x19 Wire)

Cone P/N Wire Ø Body code Cone length (in) Crown ring P/N
CTC18 1/8" or 3mm 03 0.551 CTCR18 View cone →
CTC532 5/32" or 4mm 04 0.787 CTCR532 View cone →
CTC316 3/16" or 5mm 05 0.933 CTCR316 View cone →
CTC732 7/32" 05 0.874 CTCR732 View cone →
CTCM6 6mm 06 1.106 CTCR14 View cone →
CTC14 1/4" 06 1.106 CTCR14 View cone →
CTC932 9/32" or 7mm 07 1.283 CTCR932 View cone →
CTC516 5/16" or 8mm 08 1.571 CTCR516 View cone →
CTC38 3/8" 10 1.886 CTCR38 View cone →
CTCM10 10mm 10 1.874 CTCR38 View cone →
CTCM12 12mm 12 2.209 CTCR12 View cone →
CTC716 7/16" 10 1.874 CTCR38 View cone →
CTC12 1/2" 12 2.209 CTCR12 View cone →
CTC916 9/16" or 14mm 14 2.550 CTCR916 View cone →
CTC58 5/8" or 16mm 16 3.150 CTCR58 View cone →

Cones and crown rings are re-usable; the chart on p. 36 also covers 1x7, KOS compact strand (-CS) and Bridon Dyform (-D) wire up to 26mm. No sealant is required; if used, a non-acidic polysulfide or better marine-grade sealant. Do not overtighten.

Need a part that isn't listed? Ask us to source it and quote the part number from the PDF.

Products in this Selection Guide