Hayn Wire Rigging Catalogue

What the Catalogue Covers

• Wire rope & swage fittings (p. 6–19): swage dimensions table, stainless wire rope, swage marine eyes, rigging toggles, rigging studs, forks, aircraft eyes / forks, stemball terminals, "T" terminals, shroud terminals, rigging adjusters.
• Turnbuckles (p. 20–33): toggle jaw / eye toggle jaw / eye to swage, fork and stemball with open body, toggle jaw to toggle jaw, open and closed bodies, turnbuckle bodies.
• Hi-MOD compression terminals & failsafe insulators (p. 34–43): introduction and installation, cone configuration chart, compression eyes, studs, toggles, forks, extenders / splice links, failsafe backstay insulators.
• Threaded fittings (p. 44–48): threaded eye toggle jaws, T-bolt toggle jaws, eye rods / forks, threaded stemballs.
• Lifeline hardware (p. 50–67): adjusters, studs, toggle jaws, deck toggle jaws, lifeline turnbuckles (toggle jaw, gate eye and deck toggle to swage, open and closed body), gate eyes, pelican hook bodies, positive locking pelican hooks, termination studs.
• Additional hardware & tools (p. 68–85): shackles, strap style eye jaw toggles, double jaw and eye jaw toggles, clevis and rigging pins, cotter pins, nuts and ring pins, pad eye, stanchion eyes, pulpit anchor, hold collars, thimbles, stay extenders, swaging equipment, Handy Crimp tools, cable cutters and Handy Crimp instructions.

Dimension letters used in every table (p. 4): A jaw depth, B body diameter, C fully closed, D pin or hole diameter, E jaw gap, F jaw / eye width, G grip length, H hardware factor, HD head diameter, HT head thickness, J eye / boss width, L length, O fully open, P thread size, pitch and direction, R retaining pin hole, T thread length, W wire diameter.

Swage Dimensions Table (Imperial Wire)

Outer dimensions of the swage before and after swaging with the correct die set. *1/4" and 6mm lifeline fittings use 7/32" (5.5mm) swager dies and specifications. The metric table (1.5 mm to 26 mm wire) is on the same page (p. 7).

316 Stainless Steel Wire Rope – Nominal Breaking Strength (lbs)

High-tensile ANSI 316 stainless steel; meets or exceeds BSMA 29 tolerances and conforms to ASTM A492 and FED-RR-W-410F. Vinyl-coated 7x7 lifeline wire (white, clear or black jacket) is also listed on p. 8 with the same breaking strengths as bare 7x7.

Hi-MOD Cone & Crown Ring Chart (1x19 Wire)

Cones and crown rings are re-usable; the chart on p. 36 also covers 1x7, KOS compact strand (-CS) and Bridon Dyform (-D) wire up to 26mm. No sealant is required; if used, a non-acidic polysulfide or better marine-grade sealant. Do not overtighten.