INSTRUCTIONS

Step-by-step fitting of the Facnor FB30 and FB40 outhaul car boom kits, the exploded views with spare-part references, and the bill of materials from the dimension drawings.

DocumentFacnor FB30 & FB40 Outhaul Car Boom Kit Instructions
FormatPDF · 2 pages · 0.7 MB
LanguageEnglish
Facnor FB30 & FB40 Outhaul Car Boom Kit — Instructions

Kit Content

Item FB30 FB40
Outhaul car x1 x1
Track end stops x2 x2
Slugs x41 M5 x47 M6
Screws x41 M5 x47 M6
Nylstop nuts x41 M5 x47 M6
Standard tracks x1 x2
Reinforced track x1 x1

Some components can be supplied as extra. Track counts are taken from the kit drawing and the bills of materials below.

Fitting the Boom Kit

  1. Fit the slugs with their screws and nuts and set one of the two track end stops. Do not tighten the nuts yet. (FB40: medium threadlocker on the screws, 20 min.)
  2. Slide the tracks into the boom, leaving one track protruding. The reinforced track goes at the boom's rear.
  3. Join the 2 tracks with the pins, using a soft hammer.
  4. Set the outhaul car on the tracks with the shackle towards the bow. Make sure the balls do not fall out of the car.
  5. Install the second track end stop.
  6. Position the tracks according to the travel you need for the outhaul car.
  7. Check there is no gap between the tracks, then tighten the nuts to lock everything.
  8. Lead the mainsail outhaul line through the car's sheave, then through the clew sheave of the sail, and attach it to the car's shackle.

Exploded Views & Spare Parts

Facnor FB outhaul car tracks exploded view and spare parts FB-01

Ref. Part (FB-01)
01 FB30: track only / FB 40: track + pins
02 Reinforced track only
04 Track end stop
06 Slug
07 Screw
08 Nylstop nut
09 Slug + screw + nut
10 Complete outhaul car
18 Feeding balls track

Facnor FB outhaul car exploded view and spare parts FB-02

Ref. Part (FB-02)
12 Outhaul car
13 Rubber car protection x4
20 Complete sheave holder kit
26 Batch of balls (FB30: x80, FB40: x100)
27 Feeder track
28 Link pin kit
29 Sheave kit
30 Shackle kit

Bills of Materials (Dimension Drawings)

FB30 outhaul car complete (51103021400)

Part No. Part
54020400810 Outhaul car FB30 Ask us to source it →
26054252006 Standard F10-20-30 track Ask us to source it →
28095003428 Stainless steel pin F10-20-30 Ask us to source it →
25200010035 D14 M5 stainless steel slug Ask us to source it →
54061010620 ML top/low track end stop FAC+ View part →
20002050200 5X20 HH screw + nut Ask us to source it →
20005050000 Nylstop nut M5 View part →
26054242006 Renforced F10-20-30 track Ask us to source it →

FB40 outhaul car complete (51104031600)

Part No. Part
26054401703 Standard F40 track Ask us to source it →
26054401723 Renforced F40 track Ask us to source it →
54060041006 Top/low track end stop F40 View part →
20005060000 Single nylstop nut M6 Ask us to source it →
28051006160 Alum round D16mm slug M6 Ask us to source it →
20009063000 HSS slug screw 6X30 Ask us to source it →
28095001040 Stainless steel pin D5.5 x 32 F40 Ask us to source it →

The FB40 outhaul car itself is listed without a part number. Quantities as printed on the drawings (FB40: 46 nuts for 47 slugs and screws, as printed). FB30 estimated computed weight: 4034.80 g.

Need a part that isn't listed? Ask us to source it and quote the part number from the PDF.

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